Perkins 1206A-E70TTA Operation And Maintenance Manual Download Page 8

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Illustration 4

g06276057

The ether warning label is installed on the intake
manifold, refer to illustration 4 .

Hand (High Pressure) 3

Contact with high pressure fuel may cause fluid
penetration and burn hazards. High pressure fuel
spray may cause a fire hazard. Failure to follow
these inspection, maintenance and service in-
structions may cause personal injury or death.

Illustration 5

g02382677

Typical example

M0090743

Safety Section
Safety Messages

Summary of Contents for 1206A-E70TTA

Page 1: ...Operation and Maintenance Manual 1206A E70TTA and 1206D E70TTA Industrial Engines BP1 Engine BQ1 Engine M0090743 en us September 2018...

Page 2: ...rmation that was available at the time that the publication was written The specifications torques pressures measurements adjustments illustrations and other items can change at any time These changes...

Page 3: ...19 Engine Electronics 20 Product Information Section General Information 22 Product Identification Information 28 Operation Section Lifting and Storage 30 Features and Controls 32 Engine Diagnostics 3...

Page 4: ...s manual Whenever a question arises regarding your engine or this manual please consult with your Perkins dealer or your Perkins distributor for the latest available information Safety This safety sec...

Page 5: ...ar the engine as a convenient reminder Perkins also recommends that a maintenance record be maintained as part of the permanent record of the engine Your authorized Perkins dealer or your Perkins dist...

Page 6: ...rsh chemicals could loosen the adhesive that secures the warning signs The warning signs that are loosened could drop off the engine Replace any warning sign that is damaged or missing If a warning si...

Page 7: ...he engine On the valve mechanism cover and on the intake manifold refer to illustration 2 Ether Warning 2 Do not use aerosol types of starting aids such as ether Such use could result in an explosion...

Page 8: ...sure 3 Contact with high pressure fuel may cause fluid penetration and burn hazards High pressure fuel spray may cause a fire hazard Failure to follow these inspection maintenance and service in struc...

Page 9: ...he engine exhaust to the outside when the engine is operated in an enclosed area If the engine is not running do not release the secondary brake or the parking brake systems unless the vehicle is bloc...

Page 10: ...of combustion which may be harmful to your health Always start the engine and operate the engine in a well ventilated area If the engine is in an enclosed area vent the engine exhaust to the outside C...

Page 11: ...cause severe injury If fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury Containing Fluid Spillage Care must be...

Page 12: ...rake bands lining material clutch plates and some gaskets The asbestos that is used in these components is usually bound in a resin or sealed in some way Normal handling is not hazardous unless airbor...

Page 13: ...he sulfuric acid may spill from the cooler during service of the en gine The sulfuric acid will burn the eyes skin and clothing on contact Always wear the appro priate personal protective equipment PP...

Page 14: ...ne to any flame Exhaust shields if equipped protect hot exhaust components from oil or fuel spray in case of a line a tube or a seal failure Exhaust shields must be installed correctly Do not weld on...

Page 15: ...as Never check the battery charge by placing a metal object across the terminal posts Use a voltmeter or a hydrometer Incorrect jumper cable connections can cause an explosion that can result in injur...

Page 16: ...ort the component correctly when work beneath the component is performed Unless other maintenance instructions are provided never attempt adjustments while the engine is running Stay clear of all rota...

Page 17: ...y service or repair is performed on the engine fuel lines The 10 minute wait will also allow static charge to dissipate from the low pressure fuel system Do not loosen the high pressure fuel lines in...

Page 18: ...l protective guards and all protective covers must be installed if the engine must be started in order to perform service procedures To help prevent an accident that is caused by parts in rotation wor...

Page 19: ...the battery when the charging unit is operating A spark can cause the combustible gases that are produced by some batteries to ignite To help prevent sparks from igniting combustible gases that are p...

Page 20: ...e battery i07291428 Engine Electronics Tampering with the electronic system installation or the OEM wiring installation can be dangerous and could result in personal injury or death and or engine dama...

Page 21: ...ilar for all engines Note Many of the engine control systems and display modules that are available for Perkins engines will work in unison with the Engine Monitoring System Together the two controls...

Page 22: ...engine Due to individual applications your engine may appear different from the illustrations Note There will be no visual difference between the 1206A E70TTA and the 1206D E70TTA engines Full Engine...

Page 23: ...re cap Coolant top up cap Engine Only Illustration 19 g06276515 Typical example 1 Secondary fuel filter 2 On engine primary fuel filter 3 Breather outlet hose 4 Electronic Control Module ECM 5 Electri...

Page 24: ...l filler cap 11 Air intake and throttle valve 12 Coolant pump 13 Idler roller for belt 14 Crankshaft damper 15 Auto belt tensioner 16 Alternator 17 Drive belt 18 NOx reduction valve 24 M0090743 Produc...

Page 25: ...A E70TTA with a prefix of BP The 1206A E70TTA with a prefix of BQ The engines have the same characteristics In line six cylinder Four stroke cycle Four valves per cylinder Series turbocharged Air char...

Page 26: ...refer to the Operation and Maintenance Manual Features and Controls topic Operation Section Engine Diagnostics The engine has built in diagnostics to ensure that the engine systems are functioning co...

Page 27: ...on fuel consumption of the engine over time Reduced hours of operation at full throttle and or operating at reduced throttle settings result in a lower average power demand Reduced hours of operation...

Page 28: ...l Serial Number Plate 1 The engine serial number plate is on the left side of the cylinder block to the rear of the front engine mounting Illustration 24 g01094203 Serial number plate i07297203 Emissi...

Page 29: ...lement Lubrication Oil Filter Element Auxiliary Oil Filter Element Total Lubrication System Capacity Total Cooling System Capacity Air Cleaner Element Drive Belt M0090743 29 Product Information Sectio...

Page 30: ...ead all the information within product lifting before any lifting is attempted Ensure that the correct set of lifting eyes for the assembly to be lifted have been selected Use a hoist to remove heavy...

Page 31: ...nual Fluid recommendations Operate the engine for 15 minutes in order to remove all biodiesel from the system 2 Drain any water from the primary filter water separator Ensure that the fuel tank is ful...

Page 32: ...h pressure or low pressure in the fuel rail The ECM will Check the pressure Engine oil pressure The engine oil pressure sensor indicates when oil pressure drops below rated system pressure at a set en...

Page 33: ...hanges perform the following procedure 1 Remove the load 2 Stop the engine 3 Check and maintain the oil level Jacket Water Coolant Temperature Typical temperature range is 82 to 94 C 179 6 to 169 2 F...

Page 34: ...he duration will depend on ambient temperature and engine temperature The lamps will illuminate for 2 seconds to check that the lamps are functioning when the keyswitch is turned to the ON position If...

Page 35: ...ult should be investigated Flashing Off Warning Level 2 warning The engine continues to be operated but the level of importance of the warning has increased Depending on the particular fault and the s...

Page 36: ...mation refer to this Operation and Maintenance Manual Diagnostic Lamp i07306134 Sensors and Electrical Components The illustrations within the following sections are typical location of the sensors or...

Page 37: ...pressure sensor 9 Water in fuel switch 10 Fuel suction control valve 11 Fuel temperature sensor Illustration 28 g06277422 Typical example 12 NOx Reduction System NRS mixer differential pressure sensor...

Page 38: ...Secondary speed timing sensor 19 Starting motor 20 Barometric pressure sensor A turbocharge outlet temperature sensor not shown will be installed within the exhaust outlet system 38 M0090743 Operatio...

Page 39: ...ning lamp will flash once 3 A flashing YELLOW lamp indicates a 3 digit diagnostic code for the engine The sequence of flashes represents the system diagnostic message Count the first sequence of flash...

Page 40: ...tween these active diagnostic codes and engine performance i01797063 Engine Operation with Intermittent Diagnostic Codes If a diagnostic lamp illuminates during normal engine operation and the diagnos...

Page 41: ...bles Do Not Use This Procedure in Hazardous Locations that have Explosive Atmospheres The connection of battery cables to a battery and the disconnection of battery cables from a battery may cause an...

Page 42: ...ation between 1 and 25 seconds to allow engine systems to stabilize The duration will depend on ambient temperature time since last run and other factors Note In ambient temperatures from 0 C to 60 C...

Page 43: ...rmal operating developments Significant changes in the readings should be investigated i04018232 Fuel Conservation Practices The efficiency of the engine can affect the fuel economy Perkins design and...

Page 44: ...s from sticking The cooling system and the lubrication system for the engine do not lose heat immediately upon shutdown An engine can be shut down for a period and the engine can still have the abilit...

Page 45: ...operate at low idle for 3 minutes before used at operational speed If the low idle option is not available then operate the engine at operational speed with no load for 2 minutes Recommendations for...

Page 46: ...ir flow over components will also affect under hood temperatures Reducing air flow can increase surface temperatures and could affect component reliability If an airflow restriction device must be use...

Page 47: ...from the bottom of the tanks Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel supply pipe Some fuel tanks use supply lines that take fuel directly fr...

Page 48: ...the engine oil to return to the oil pan Contact with high pressure fuel may cause fluid penetration and burn hazards High pressure fuel spray may cause a fire hazard Failure to follow these inspectio...

Page 49: ...wly in order to relieve the pressure Allow the engine to cool Check the coolant level Check the coolant for correct antifreeze protection and the correct corrosion protection Add the correct coolant w...

Page 50: ...Engine and radiator 22 L 5 8 US gal i07306220 Fluid Recommendations General Coolant Information NOTICE Never add coolant to an overheated engine Engine damage could result Allow the engine to cool fi...

Page 51: ...s can enable the following problems to occur Formation of gel compounds Reduction of heat transfer Leakage of the water pump seal Plugging of radiators coolers and small passages Glycol Glycol in the...

Page 52: ...wever ELC contains organic corrosion inhibitors and antifoam agents with low amounts of nitrite Perkins ELC has been formulated with the correct amount of these additives to provide superior corrosion...

Page 53: ...tem Contamination NOTICE Mixing ELC with other products reduces the effective ness of the ELC and shortens the ELC service life Use only Perkins Products for premixed or concen trate coolants Failure...

Page 54: ...hat is required if necessary Table 11 Equation For Adding The SCA To The Heavy Duty Coolant For Maintenance V 0 023 X V is the total volume of the cooling system X is the amount of SCA that is require...

Page 55: ...n topic Maintenance Section Engine Oil Perkins Diesel Engine Oil Perkins DEO CI 4 multi grade oil has been developed and tested to provide full performance and service life that has been designed and...

Page 56: ...re are no industry standard tests that evaluate the performance or the compatibility of aftermarket additives in finished oil Aftermarket additives may not be compatible with the finished oils additiv...

Page 57: ...rate up to date information By use of this document you agree that Perkins Engines Company Limited is not respon sible for errors or omissions NOTICE These recommendations are subject to change with o...

Page 58: ...osity of the fuel that is delivered to the fuel injec tion pump 1 4 minimum and 4 5 maximum D445 ISO 3405 Water and sediment weight 0 05 maximum D1796 ISO 3734 Water weight 0 02 maximum D1744 No equiv...

Page 59: ...oes not certify diesel engines on any other fuel Note The owner and the operator of the engine has the responsibility of using the fuel that is prescribed by the Environmental Protection Agency EPA an...

Page 60: ...nificance to the current low viscosity fuel low sulfur fuel and low aromatic fossil fuel These fuels are made to meet stringent exhaust emissions The lubricity of these fuels must not exceed wear scar...

Page 61: ...y gel in the crankcase and the fuel tank These fuels may not be compatible with many of the elastomers that are used in engines that are manufactured today In original forms these oils are not suitabl...

Page 62: ...tor Perkins Diesel Fuel Cleaner T400012 is most effective in cleaning and preventing the formation of deposits Refer to section Perkins Diesel Fuel System Cleaner for more information Perkins Diesel F...

Page 63: ...e aviation kerosene fuels that are specified in Group 2 These fuels are intended to be used in temperatures that can be as low as 54 C 65 2 F Refer to Group 2 for detail and conditions of use of the a...

Page 64: ...t rate during the early weeks of fuel storage Contamination Control Recommendations for Fuels Fuels of ISO 18 16 13 cleanliness level or cleaner as dispensed into the engine or application fuel tank s...

Page 65: ...y initiatives In recent years various forms of renewable and alternative synthetic diesel fuels have started to emerge Synthetic diesel fuels are produced by gasification of various feedstock and then...

Page 66: ...Do not loosen the high pressure fuel lines in order to remove air from the fuel system Engine Oil To relieve pressure from the lubricating system turn off the engine i07307205 Welding on Engines with...

Page 67: ...Electronic component 8 Minimum distance between the component that is being welded and any electrical electronic component 9 The component that is being welded 10 Current path of the welder 11 Ground...

Page 68: ...ment incorrect operating procedures and incorrect maintenance procedures can be factors which contribute to a severe service application Environmental Factors Ambient temperatures The engine may be ex...

Page 69: ...Hours or 1 Year Battery Electrolyte Level Check 71 Crankshaft Vibration Damper Inspect 79 Engine Air Cleaner Element Replace 80 Fuel System Primary Filter Water Separator Element Replace 87 Fuel Syst...

Page 70: ...e repairs if necessary i02322311 Alternator Inspect Perkins recommends a scheduled inspection of the alternator Inspect the alternator for loose connections and correct battery charging Check the amme...

Page 71: ...d be very near zero when the engine is in operation All lead acid batteries contain sulfuric acid which can burn the skin and clothing Always wear a face shield and protective clothing when working on...

Page 72: ...he belt is worn or damaged Inspect the belt for cracks splits glazing grease displacement of the cord and evidence of fluid contamination The belt must be replaced if the following conditions are pres...

Page 73: ...he cooling system pressure cap slowly in order to relieve the pressure DEAC Diesel Engine Antifreeze Coolant Clean the cooling system and flush the cooling system before the recommended maintenance in...

Page 74: ...ller cap 1 Note Refer to Operation and Maintenance Manual General Hazard Information for information on Containing Fluid Spillage Illustration 37 g06280061 Typical example 4 Cylinder block drain plug...

Page 75: ...ystem drain plugs Allow the water to drain Flush the cooling system with clean water Install the system drain plugs Fill NOTICE Do not fill the cooling system faster than 5 L 1 3 US gal per minute to...

Page 76: ...perature regulator after the cooling system has been drained Replace the water pump the water temperature regulator and the hoses if necessary NOTICE Service or repair of the engine cooling system mus...

Page 77: ...sal of the material Alternative Drain Plug If necessary remove drain plug 3 to drain coolant from system If necessary replace O ring seal on plug and install drain plug 3 Tighten to 35 N m 25 lb ft Fl...

Page 78: ...ling system filler cap If the gasket that is on the cooling system filler cap is damaged discard the old cooling system filler cap and install a new cooling system filler cap If the gasket that is on...

Page 79: ...damper Ensure that the cooling fins 1 on the crankshaft damper are clean and free from dirt Illustration 41 g06279060 Typical example Inspect the damper and replace the damper for any of the followin...

Page 80: ...er element Do not use air cleaner elements with damaged pleats gaskets or seals Dirt entering the engine causes premature wear and damage to engine components Air cleaner elements help to pre vent air...

Page 81: ...pressure that is measured after the air cleaner element As the air cleaner element becomes dirty the pressure differential rises If your engine is equipped with a different type of service indicator...

Page 82: ...laced Refer to the OEM information for the recommended torques i05300117 Engine Oil Level Check Hot oil and hot components can cause personal injury Do not allow hot oil or hot components to contact t...

Page 83: ...he sample can be checked for the following the quality of the oil the existence of any coolant in the oil the existence of any ferrous metal particles in the oil and the existence of any nonferrous me...

Page 84: ...knob clockwise to close the drain valve If the engine is not equipped with a drain valve remove the oil drain plug 1 to allow the oil to drain If the engine is equipped with a shallow oil pan remove t...

Page 85: ...illing the crankcase with oil can cause engine damage 2 Start the engine and run the engine at LOW IDLE on load for 2 minutes Perform this procedure to ensure that the lubrication system has oil and t...

Page 86: ...for more information i05774864 Fuel System Prime Note Refer to Systems Operation Testing and Adjusting Cleanliness of Fuel System Components for detailed information on the standards of cleanliness t...

Page 87: ...ry perform minor adjustments Repair any leaks from the low pressure fuel system and from the cooling lubrication or air systems Replace any high pressure fuel line that has leaked Refer to Disassembly...

Page 88: ...ce Manual Fuel System Primary Filter Water Separator Drain for more information 4 Remove end cover 5 and remove O ring 4 Discard O ring 4 Ensure that the end cover 5 is clear and free from dirt 5 Remo...

Page 89: ...the container If the fuel will not drain loosen the vent screw on the secondary fuel filter Note In some applications the vent screw on the secondary fuel filter will need to be open to drain the on...

Page 90: ...condary filter element must be replaced at the same time as the primary fuel filters Refer to the Operation and Maintenance Manual Fuel System Filter Replace i07310613 Fuel System Primary Filter Water...

Page 91: ...d 2 Ensure that the outer body of the filter assembly is clean and free from dirt Illustration 56 g03858194 Typical example 3 Install a suitable tube onto drain 3 Open the drain valve 2 Rotate the dra...

Page 92: ...alve counterclockwise Two full turns are required Loosen vent screw 1 4 Allow the fuel to drain into the container and remove the tube 5 Tighten the vent screw 1 to a torque of 2 5 N m 22 lb in 6 Remo...

Page 93: ...der to drain the water and the sediment Close the drain valve Check the fuel daily Allow five minutes after the fuel tank has been filled before draining water and sediment from the fuel tank Fill the...

Page 94: ...without following prop er procedure When using pressure air wear a protective face shield and protective clothing Maximum air pressure at the nozzle must be less than 205 kPa 30 psi for cleaning purp...

Page 95: ...or your Perkins distributor for assistance i07313514 Turbocharger Inspect Hot engine components can cause injury from burns Before performing maintenance on the en gine allow the engine and the compon...

Page 96: ...at discoloration of the turbocharger Check for any loose bolts or any missing bolts Check for damage to the oil supply line and the oil drain line Check for cracks in the housing of the turbocharger E...

Page 97: ...seal the rear crankshaft seal the oil pan the oil filters and the rocker cover Inspect the piping for the air intake system and the elbows for cracks and for loose clamps Ensure that hoses and tubes...

Page 98: ...o the engine Illustration 63 g01904773 A Weep hole B Vent hole Note The water pump seals are lubricated by the coolant in the cooling system It is normal for a small amount of leakage to occur Refer t...

Page 99: ...aseous emission standards that are prescribed by the law at the time of manufacture This engine may be covered by an Emissions Warranty Consult your authorized Perkins dealer or distributor to determi...

Page 100: ...ating cost Records should be kept for the following items Fuel Consumption A record of fuel consumption is essential in order to determine when the load sensitive components should be inspected or rep...

Page 101: ...aintenance Log Table 15 Engine Model Customer Identifier Serial Number Arrangement Number Service Hours Quantity Of Fuel Service Item Date Authorization M0090743 101 Reference Information Section Main...

Page 102: ...rained technicians carry out all repairs 5 Transferable coverage should you sell your machine Flexible coverage provides the right level of protection for your Perkins Engine Coverage can be extended...

Page 103: ...tic Flash Code Retrieval 39 Diagnostic Lamp 39 Driven Equipment Check 79 E Electrical System 19 Grounding Practices 19 Emergency Stopping 48 Emissions Certification Film 28 Emissions Warranty Informat...

Page 104: ...nt 92 Fuel Tank Water and Sediment Drain 93 Drain the Water and the Sediment 93 Fuel Storage Tanks 93 Fuel Tank 93 G Gauges and Indicators 33 Indicator Lamps 34 General Hazard Information 9 Containing...

Page 105: ...S Safety Messages 6 Ether Warning 2 7 Hand High Pressure 3 8 Universal Warning 1 6 Safety Section 6 Self Diagnostics 39 Sensors and Electrical Components 36 Severe Service Application 68 Environmenta...

Page 106: ......

Page 107: ...aintenance Manual Delivery Date Product Information Model Product Identification Number Engine Serial Number Transmission Serial Number Generator Serial Number Attachment Serial Numbers Attachment Inf...

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