PeriBest Pumps I12 Manual Download Page 1 | Manualshive

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Summary of Contents for I12

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Page 2: ... consequential damage loss of data income or profit loss or damage to possessions and claims of third parties PeriBest Pumps S L provides the information in this manual as is and does not take any responsibility and does not give any guarantee on this manual or its content PeriBest Pumps S L rejects all responsibilities and guarantees Furthermore does not take responsibility for and does not guara...

Page 3: ...ctions 7 Warranty conditions 9 Description 10 Identification of the pump 10 Pump construction 11 Pump Hose 11 Lubricant 13 Gear Box 13 Electric motor 13 Accessories 13 Transport storage and elevation 15 Transport 15 Storage 15 Installation 16 Unpacking and Inspection 16 Conditions of use 16 Set up 16 Piping 16 Maximum connection loads 17 Comissioning 18 Testing prior to commissioning the pump 18 ...

Page 4: ...21 4 29 Maintenance 19 General 19 Maintenance schedule 19 Cleaning hose 20 Changing lubricant 20 Replacing hose 20 Removing pump hose 20 Fitting pump hose 21 Troubleshooting 22 Specifications 24 Spare parts 25 EC Declaration 29 ...

Page 5: ...the sales brochure In case of doubt it is the use which appears to be its intended use judging from the construction execution and function of the product Observing the instructions in the user s documentation also belongs to intended use Only use the pump in conformance with the intended use described above The manufacturer cannot be held responsible for damage or harm resulting from use that is ...

Page 6: ...ump Qualification of the user The installation use and maintenance of the hose pump should only be performed by well trained and qualified users Temporary staff and persons in training may use the hose pump only under the supervision and responsibility of trained and qualified users Regulations and instructions Everyone who works with the hose pump must be aware of the contents of this manual and ...

Page 7: ...they are kept up to date The safety data sheets for the media being conveyed are always decisive for initiating countermeasures in the event of leakage to the media being conveyed Observe the general restrictions in relation to viscosity limits chemical resistance and density Always switch the pump off before exchanging the pump hose In case of corrosive liquids or high temperature liquids is nece...

Page 8: ... breakage or deterioration the user is responsible for the prevention of a possible although most unlikely incorporation of particles form the hose into the product being pumped This can be achieved e g by means of filtration a hose rupture alarm or other means suitable for the respective process CIP cleaning In the event of CIP cleaning it is necessary to obtain information from the manufacturer ...

Page 9: ...d safety form The safety form must be applied to the outside of the shipping carton Parts which have been contaminated or which have been corroded by chemicals or other substances which can pose a health risk must be cleaned before they are returned to the manufacturer Furthermore it should be indicated on the safety form which specific cleaning procedure has been followed and it should be indicat...

Page 10: ...are identifiable by a smart NFC label located on top of the pump On the label you can find the serial number and a NFC device and QR code that allow to acces to all information about the pump trough a mobile device The gear box and motor includes their own plate with identification number ...

Page 11: ...BEST I12 I17 I21 11 29 Pump construction 1 Cover 2 Rotor 3 Hose 4 Pump housing 5 Base plate 6 Gear reducer 7 Motor Pump Hose 1 Extruded inner layer 2 Two High density textile layers 3 Smooth grinded external layer ...

Page 12: ...en carefully machined therefore there are minimum tolerances in wall thickness It is very important to guarantee the correct compression of the pump hose because When the compression is too high it creates a too high load of the pump and pump hose which may result in a reduction of the life of the pump hose and bearings When the compression is too low this will result in loss of yield and backflow...

Page 13: ...vel of lubricant glycerine The rollers don t generate friction heat so the pump only needs a little bit of lubricant to optimize the hose life The quantities of lubricant needed are Pump model Quantity of lubricant liters I12 0 1 I17 0 15 I21 0 22 Gear Box The pump models I12 I17 and I21 uses worm gear reducer The lubrication of these gear reducers is for life and are totally free of maintenance E...

Page 14: ...MANUAL PERIBEST I12 I17 I21 14 29 Level float switch to detect the hose rupture Pulsation dampers Revolution counter ...

Page 15: ...ler unassembled Check before operate the pump Storage The pump should be in a resting position One roller is unassembled and the hose should not be compressed Avoid areas open to harsh weather or excessive humidity For storage periods of longer than 60 days protect the coupling surfaces clamps reducers motors with adequate anti oxidant products Spare hoses should be stored in a dry place away from...

Page 16: ...he necessary maintenance activities Make sure that the room is sufficiently ventilated so that the heat developed by the pump and drive can be discharged Keep some distance between the ventilation cover of the electric motor and wall to enable the supply of necessary cooling air Piping When determining and connecting suction and discharge lines consider the following points The bore size of the su...

Page 17: ...rking pressure on the discharge Side Exceeding the maximum working pressure may lead to serious damage to the pump Maximum connection loads Make sure that the maximum forces on the connections are not exceeded I12 I17 I21 F1 600 N 600 N 600 N F2 120 N 120 N 120 N F3 300 N 300 N 300 N ...

Page 18: ...and fastened Check that the pump and drive has the correct level of lubricant Check that the thermal overload protection not included in the delivery scope corresponds to the value specified on the motor type plate Check whether the direction of rotation is correctly adjusted Check that the optional electrical components are connected and are working properly Install a manometer in the pressure li...

Page 19: ...pections that need to be carried out on the hose pump to guarantee an optimal safety operation and life of the pump Point Action Frequency 1 Check the lubricant level Before start up of the pump and on a scheduled interval during operation 2 Check the pump head for any leakage of lubricant around the cover the flanges and the rear of the pump head Before start up of the pump and on a scheduled int...

Page 20: ...p housing into the tray Replace the drain plug and tighten it firmly The pump housing can be filled with lubricant via the breather or via plastic cover For this purpose remove the breather cap or the plastic cover and pour the lubricant into the pump housing Keep on pouring until the lubricant level has risen above the level line in the lubricant level window installed at the bottom of the front ...

Page 21: ... tightening progressive the bolts in clock wise 1 2 3 4 1 2 3 4 etc until the flange becomes totally tighten 6 Replace the front cover 7 Turn the rotor revolution with the help of the motor so that the remaining roller presses against the pump hose 8 Remove the front cover 9 Fit the second roller into the pump rotor 10 Fill the lubricant until the lubricant level has risen above the level line in ...

Page 22: ...ameter on the suction side Increase the diameter on the suctions side as far as possible Suction line too long Shorten the suction line as far as possible High viscosity of medium Reduce viscosity as far as possible Air introduction in the suction connections Check connections and accessories for air tightness High pulsation on suction Tighten connections and accessories Mount antipulsation equipm...

Page 23: ...of lubricant Add original lubricant Pump hose pulled into the pump housing High inlet pressure 3 bar Reduce inlet pressure Pump hose filled with solidss Clean or replace the pump hose Press flanges insufficiently tightened Re tighten press flanges Insufficient lubricant Add original lubricant The pump does not start up Insufficient motor performance Check motor and replace if necessary Insufficien...

Page 24: ... I17 I21 Max capacity l h 500 1100 Capacity per revolution l rev 0 109 0 227 Max working pressure kPa 1000 1000 1000 Permissible ambient Tª ºC 20 to 45 20 to 45 20 to 45 Permissible product Tª ºC 10 to 80 10 to 80 10 to 80 Sound level at 1m dB A 60 60 60 ...

Page 25: ...MANUAL PERIBEST I12 I17 I21 25 29 Spare parts ...

Page 26: ...000 Lip seal shaft PeriBest I12 NBR 11 I12A110000 Ball bearing shaft PeriBest I12 Steel NBR 12 I12A120000 Shim 0 5mm PeriBest I12 S S AISI 304 13 I12A130000 Rear roller support PeriBest I12 Steel 14 I12A140000 Front roller support PeriBest I12 Steel 15 I12A150000 Roller PeriBest I12 Aluminium 16 I12A160000 Roller shaft PeriBest I12 Steel 17 I12A170000 Ball bearing roller PeriBest I12 Steel NBR I12...

Page 27: ...00 Lip seal shaft PeriBest I17 NBR 11 I17A110000 Ball bearing shaft PeriBest I17 Steel NBR 12 I17A120000 Shim 0 5mm PeriBest I17 S S AISI 304 13 I17A130000 Rear roller support PeriBest I17 Steel 14 I17A140000 Front roller support PeriBest I17 Steel 15 I17A150000 Roller PeriBest I17 Aluminium 16 I17A160000 Roller shaft PeriBest I17 Steel 17 I17A170000 Ball bearing roller PeriBest I17 Steel NBR I17A...

Page 28: ...0 Lip seal shaft PeriBest I21 NBR 11 I21A110000 Ball bearing shaft PeriBest I21 Steel NBR 12 I21A120000 Shim 0 5mm PeriBest I21 S S AISI 304 13 I21A130000 Rear roller support PeriBest I21 Steel 14 I21A140000 Front roller support PeriBest I21 Steel 15 I21A150000 Roller PeriBest I21 Aluminium 16 I21A160000 Roller shaft PeriBest I21 Steel 17 I21A170000 Ball bearing roller PeriBest I21 Steel NBR I21A1...

Page 29: ...mic design principles Part 1 Terminology and general principles 2006 A1 2009 EN ISO 14120 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards 2016 EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements 2007 EN 60335 1 Household and similar electrical appliances Safety Part 1 General requirements 2012 A13 2...

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