Performax 240-8514 Owner'S Manual Download Page 11

11

TROUBLESHOOTING GUIDE

 

1.

2.
3.

4.

Before each use

 

, inspect the general condition of the Inverter Arc Welder. Check  

for damaged electrical wiring,  loose connections, cracked, burnt, or broken parts,
and any other condition that may affect its safe operation.  If abnormal noise or
vibration occurs, have the problem corrected before further use.

 

Do not use damaged equipment.

Before each use, 

 

clean or, if necessary, replace the electrode.

To clean, 

 

use a shop vacuum cleaner, or use compressed air.

When storing, make sure to store the Inverter Arc Welder in a safe, clean, and 

dry location.

 

The Inverter Arc Welder will not 

1.

 

turn on.

Make sure the power cord is 

a.

 

plugged in.

Make sure the quick plugs are 

b.

 

properly plugged into the quick connectors.

The Inverter Arc Welder is turned 

2.  

on, but will not strike an arc.

Make sure the electrode is securely 

a.

 

attached to the electrode holder.

Make sure the quick plugs are 

b.

 

properly plugged into the quick connectors.

Make sure the ground clamp is 

c.

 

securely attached to the work piece or metal 

table on which the work  piece is placed, and that the point of attachment is

 clean from rust, paint,  or any other material that would insulate the connection.

The Inverter Arc Welder is not 

3.

 

working, and the overload protection light is on.

When the Inverter Arc Welder over

a.

 

heats it will automatically shut down 

temporarily.  When this happens 
it cools down.  As soon as the overload protection light goes off you may 

continue welding.

If the welder does not cool down 

b.

as described above, check to see if the

 

fan is operating.  If the fan  is operating, check the side panel vents to see if 

anything is obstructing airflow from the fan.  If obstructions exist, remove 

them and wait for the welder to cool while observing the overload protection 

The current output is unstable and 

4.  

unable to produce a smooth welding bead.

Make sure the power cord is 

a.

 light.

properly connected to its electrical outlet.

Make sure the quick plugs are 

b.

securely connected to the quick connectors. 

Make sure the ground clamp is 

c.

securely attached to the work piece or metal 

table on which the work piece is placed, and that the point of  attachment is 
clean from rust, paint, or any other material that would insulate the connection.

stop welding, but leave the welder on until 

Summary of Contents for 240-8514

Page 1: ...e With 3 Prong Plug Thermal Overload Protection Electrode Sizes 1 16 3 32 1 6mm 2 5mm Duty Cycles 25 75A 60 50A 100 40A Electrode Cable 6 Gauge x 5 5 Long Ground Clamp Cable 6 Gauge x 5 Long Overall D...

Page 2: ...l Arc Welding SMAW ct current Revolutions or reciprocations per minute WARNING Some of the following symbols may appear on the machine Study these symbols and learn their meaning Proper interpretation...

Page 3: ...k area from debris such as chips and sparks Provide barriers or shields as needed ALWAYS ensure that there is full free air circulating around the outer casing of the machine and that the panels are u...

Page 4: ...ric shock if your body Do not expose power tools to rain 4 or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the power cord 5 Never use the power cord...

Page 5: ...ly shaded welding helmet Respirator leather work shoes with rubber soles hard hat or hearing protection must be used for appro priate conditions TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROU...

Page 6: ...ITH TWO PRONG PLUGS 1 Tools marked Double Insulated do not req uire grounding They have a special double insulation system which satisfies OSHA requir ements and complies with the applicable standards...

Page 7: ...5 outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make sure the extension cord is properly wired and in 6 good electrical condition Always...

Page 8: ...currrent setting knob Fig 1 2 Power light Green 3 Thermal overload indicator light Yellow 4 Positive quick connector 5 Negative quick connector 6 Power cord 7 Welding cable with electrode holder 8 Gro...

Page 9: ...ectrode Replace the electrode as needed to complete the job 6 If necessary adjust the welding current setting knob to increase or decrease the electrical current output to achieve the desired performa...

Page 10: ...lder cools down It will restart automatically once the yellow light is off and you may continue your welding work NOTE The Inverter Arc Welder is equipped with an automatic Hot Start This feature mome...

Page 11: ...hich the work piece is placed and that the point of attachment is clean from rust paint or any other material that would insulate the connection The Inverter Arc Welder is not 3 working and the overlo...

Page 12: ...repair or replace electrical parts on this Inverter Arc Welder may create a safety hazard unless repairs are performed by a qualified technician For more information call the toll free helpline at 1...

Page 13: ...13 EXPLODED VIEW 26 22 24 20 13 12 10 21 5 3 2 25 1 4 6 11 15 14 16 18 17 19 7 23 8...

Page 14: ...ies 2 shall be void if this tool is used for commercial and or rental purposes and 3 does not cover any losses injuries to persons property or costs This warranty does give you specific legal rights a...

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