Performance Tool W1615 Owner'S Manual Download Page 5

5

This Performance Tool® product was constructed with quality materials and workmanship 

and will give you many years of trouble free use when cared for as described in the "Care 

& Maintenance" section on page 4. However, as with any mechanical device, periodic 

adjustments are necessary to maintain a peak level of performance. Should this product 

be displaying any of the following symptoms, the simple procedures shown below will 

correct the problem.

WARNING: Remove jack from service before making adjustments

NOTE:

Problems listed above with more than one solution may have a combination of causes. Please be sure 

that all solutions listed for each problem have been checked to eliminate possibility of further trouble. 

Sometimes solutions may need to be repeated for best results.



Power unit may 

be low in fluid. 

With jack on level 

surface and in 

down position, 

remove filler plug 

and add clean 

hydraulic jack fluid 

to level of filler.

Power unit may 

be air bound. 

Open the release 

valve a minimum 

of 2 full turns. 

Pump the handle 

a minimum of 20 

full strokes to 

purge air from the 

system.

Valve may not be 

closing 

completely.

To seat valves:

a.) Close release

     valve.

b.) With jack in

     fully lowered

     position,

     manually raise

     lifting arm as

     high as

     possible.

c.) Open release

     valve and

     allow jack to

     descend to

     lowered

     position

Will not lift load

Will not hold load

Will not lift to full height

Pump feels "spongy" under load

Handle raises under load

Handle lowers under load

 

TROUBLESHOOTING

Summary of Contents for W1615

Page 1: ...ser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The product shall be inspected per the operating instructions Users of this product must fully understand these instructions Each person operating this product must also be of sound mind and body and must not be under the influence of any substance tha...

Page 2: ... property damage The following signal words are used to emphasize safety warnings that must be followed when using this product This instruction manual is intended for your benefit Please read and follow the safety installation maintenance and troubleshooting steps described within to ensure your safety and satisfaction The contents of this instruction manual are based upon the latest product info...

Page 3: ...e height 24 Do not work under the vehicle without properly supporting the vehicle with jack stands 25 Avoid dangerous oncoming traffic Use this product as far away from the roadside as possible 26 Industrial applications must follow OSHA requirements 27 Do not allow anyone inside the vehicle while using this product Keep all bystanders a safe distance away from the vehicle 28 Do not support both e...

Page 4: ...l the oil filler plug e Clean with a clean cloth using a detergent or mild solvent Then store the jack in a safe dry location with the ram and pump piston in fully down position Keep out of reach of children and other non authorized people 1 2 3 4 Figure 3 OPERATION CARE MAINTENANCE stands of appropriate capacity not included beneath the vehicle at locations recommend ed by the vehicle manufacture...

Page 5: ... for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results Power unit may be low in fluid With jack on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a minimum of 2 full turns Pump the handle a minimum of 2...

Page 6: ...6 REPLACEMENT PARTS LIST ...

Page 7: ... Spring 1 13 Power Unit Assembly 1 14 Bolt 2 15 Spring Washer 2 16 Nut 1 17 Spring Washer 1 18 Gear 1 19 Washer 1 20 Gear Shaft 1 21 Screw 1 22 Torsion Spring 1 23 Yoke 1 24 Washer 1 25 Split Ping 1 26 Nut 2 27 Spring Washer 2 28 Tire Rod 1 29 Spring Washer 2 30 Nut 2 31 Lower Handle 1 32 Upper Handle 1 33 Screw 1 34 Screw 2 35 Spring Washer 2 36 Rear Wheel Assembly 2 37 Nut 2 38 Spring Washer 2 D...

Page 8: ...erformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above P...

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