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OPERATION - JACK

Before using your jack:

1. Turn release valve counter-clockwise to open. Pump jack handle

about 6 full strokes to assure complete distribution of hydraulic fluid.
(See Figure 1)

To raise:

Place pump handle over release

valve and turn clockwise to close.
Make certain that load is on
center of saddle. Insert handle into handle sleeve and pump to raise
load to desired height. Transfer load to jack stands or other
appropriate supports before working under load. (See figure 2)

To lower:

Raise load enough to remove jack

stands. 

Slowly 

turn release valve

counter-clockwise just enough to
allow controlled descent.
(Never turn counter-clockwise
more than 3 full turns)

1. When jack is not in use, lifting arm and handle sleeve should be in

fully down position to keep their machined surfaces free from
corrosion.

2. Keep jack clean and well lubricated at points illustrated in figure 3.

3. For best results, use only hydraulic fluid with a rating of  SAE 10 for

refills. Check fluid level with jack in fully down position. Fluid level
should be up to bottom of oil fill plug. (See figure 5)

4. Regularly check for loose, worn

or damaged parts and repair
or replace as necessary.

5. Replace worn or damaged

parts with Performance Tool
replacement parts. Be sure
that only qualified personnel
perform repairs.

CARE & MAINTENANCE - JACK

Figure 3

Figure 2

Figure 1

RAM ASSEMBLY - JACK

1

Hydraulic Unit Body

1

2

3/16” Steel Ball

2

3

Filter Body Screen

1

4

Copper Washer

1

5

Pump Cylinder O-Ring 1

7

Ram Collar

1

8

Ram

1

9

Cylinder

1

10

Fiber Washer (B)

1

11

Oil Chamber

1

12

Oil Fill Plug

1

13

Fiber Washer (A)

1

14

Top Nut

1

15

Top Nut O-Ring

1

16

1/4” Steel Ball

1

17

Pump Cylinder

1

19

Pump Cylinder O-Ring 1

20

Back Up Ring

1

21

Pump Piston

1

22

Piston Clamp

1

24

Handle Sleeve

1

26

Piston Pin

1

27

Connecting Pin

1

28

Retaining Pin

2

30

5/16” Steel Ball

1

31

Release Valve Spacer

1

32

Release Valve O-Ring

1

33

Release Valve

1

34

Spring Guide

1

35

Overload Valve Spring 1

36

O-Ring

1

37

Adjusting Screw

1

38

Cap

1

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Description

Qty.

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Description

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Description

Qty.

Figure 6

Summary of Contents for W1606

Page 1: ... altered in any way so as to affect adversely its performance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title a...

Page 2: ...luid with a rating of SAE 10 for refills Check fluid level with jack in fully down position Fluid level should be up to bottom of oil fill plug See figure 5 4 Regularly check for loose worn or damaged parts and repair or replace as necessary 5 Replace worn or damaged parts with Performance Tool replacement parts Be sure that only qualified personnel perform repairs CARE MAINTENANCE JACK Figure 3 F...

Page 3: ...Member 1 60 Radius Link 2 61 Retaining Ring 2 62 Lifting Arm 1 63 Cross Head Pin 1 64 C 19 Retaining Ring 1 65 Lifting Arm Spindle 1 67 Saddle Assembly 1 68 Radius Link Pin 1 69 Snap Ring 2 70 Pump Handle 1 72 Cover Plate 1 73 Support Bar 1 Notes the replaceable parts Description Qty Description Qty Description Qty Replacement Parts JACK ASSEMBLY Figure 4 W1605CK Ram Repair Kit W1605 39 Return Spr...

Page 4: ...e only Do not move load while it is on the jack Load must be supported immediately by Jack Stands or other appropriate means Do not overload jack beyond rated capacity Overloading can cause damage to or failure of the jack REFER TO YOUR VEHICLE OWNERS MANUAL FOR PROPER JACKING PROCEDURES Lift only on areas of the vehicle as specified by the vehicle manufacturer This jack is designed for use only o...

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