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5

WARNING: Remove jack from service before making adjustments

NOTE:

Problems listed above with more than one 
solution may have a combination of 
causes. Please be sure that all solutions 
listed for each problem have been checked 
to eliminate possibility of further trouble. 
Sometimes solutions may need to be 



Power unit may be 
low in fluid. With 
jack on level 
surface and in 
down position, 
remove filler plug 
and add clean 
hydraulic jack fluid 
to level of filler.

Power unit may be 
air bound. Open 
the release valve 
a minimum of 2 
full turns. Pump 
the handle a 
minimum of 20 full 
strokes to purge 
air from the 
system.

Valve may not be 
closing 
completely.
To seat valves:
a.) Close release
     valve.
b.) With jack in
     fully lowered
     position,
     manually raise
     lifting arm as
     high as
     possible.
c.) Open release
     valve and
     allow jack to
     descend to
     lowered
     position

Will not lift load

Will not hold load

Will not lift to full height

Pump feels "spongy" under load

Handle raises under load

Handle lowers under load

 TROUBLESHOOTING

Your Performance Tool® product was constructed with quality materials and workmanship 
and will give you many years of trouble free use when cared for as described in the "Care 
& Maintenance" section on page 4. However, as with any mechanical device, periodic 
adjustments are necessary to maintain a peak level of performance. Should your jack be 
displaying any of the following symptoms, the simple procedures shown below will correct 
the problem.

Summary of Contents for W1606

Page 1: ...ck shall be inspected per the operating instructions Users of this service jack must fully understand these instructions Each person operating this service jack must also be of sound mind and body and must not be under the influence of any substance that might impair their vision dexterity or judgment Protect yourself and others by observing all safety information Failure to comply with instructio...

Page 2: ...areas invite accidents 15 Keep bystanders children and visitors away while operating this product Distractions can cause you to lose control 16 Stay alert Watch what you are doing and use common sense when operating this product Do not use this product while tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating this product may result in serious perso...

Page 3: ...ds 25 Avoid dangerous oncoming traffic Use the Jack as far away from the roadside as possible 26 Industrial applications must follow OSHA requirements 27 Do not allow anyone inside the vehicle while using the Jack Keep all bystanders a safe distance away from the vehicle 28 Do not support both ends of the vehicle at the same time 29 Before lowering the jack remove all tools and equipment from unde...

Page 4: ...all the oil filler plug e Clean with a clean cloth using a detergent or mild solvent Then store the jack in a safe dry location with the ram and pump piston in fully down position Keep out of reach of children and other non authorized people Figure 3 OPERATION CARE MAINTENANCE capacity not included beneath the vehicle at locations recommended by the vehicle manufacturer DO NOT Get under the vehicl...

Page 5: ...ay not be closing completely To seat valves a Close release valve b With jack in fully lowered position manually raise lifting arm as high as possible c Open release valve and allow jack to descend to lowered position Will not lift load Will not hold load Will not lift to full height Pump feels spongy under load Handle raises under load Handle lowers under load TROUBLESHOOTING Your Performance Too...

Page 6: ...2 60 Radius Link 2 73 Support Bar 1 47 Right Side Member 1 61 Retaining Ring 2 48 Flat Washer 2 62 Lifting Arm 1 49 Lock Washer 2 63 Cross Head Pin 1 50 Nut 2 64 C 19 Retaining Ring 1 51 Front Wheel Spacer 2 65 Lifting Arm Spindle 1 52 Front Wheel 2 67 Saddle Assembly 1 53 Flat Washer 2 68 Radius Link Pin 1 Replacement Parts W1605CK Ram Repair Kit W1605 39 Return Spring W1605 44 Caster Assembly W1...

Page 7: ...Ball 1 4 Copper Washer 1 16 1 4 Steel Ball 1 31 Release Valve Spacer 1 5 Pump Cylinder O Ring 1 17 Pump Cylinder 1 32 Release Valve O Ring 1 7 Ram Collar 1 19 Pump Cylinder O Ring 1 33 Release Valve 1 8 Ram 1 20 Back Up Ring 1 34 Spring Guide 1 9 Cylinder 1 21 Pump Piston 1 35 Overload Valve Spring 1 10 Fiber Washer B 1 22 Piston Clamp 1 36 O Ring 1 11 Oil Chamber 1 24 Handle Sleeve 1 37 Adjusting...

Page 8: ...y to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PERFORMANCE TOOL makes no express or implied warranties of...

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