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Functional Safety HiC2853R1, HiC2853R4

Operation

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5

Operation

Operating the device

1.

Observe the safety instructions in the instruction manual.

2.

Observe the information in the manual.

3.

Use the device only with devices that are suitable for this safety application.

4.

Correct any occurring safe failures within 8 hours. Take measures to maintain the safety 

function while the device is being repaired.

5.1

Proof Test

This section describes a possible proof test procedure. The user is not obliged to use 

this proposal. The user may consider different concepts with an individual determination 

of the respective effectiveness, e. g. concepts according to NA106:2018.
According to IEC/EN 61508-2 a recurring proof test shall be undertaken to reveal potential 

dangerous failures that are not detected otherwise.
Check the function of the subsystem at periodic intervals depending on the applied PFD

avg

 

in accordance with the characteristic safety values. See chapter 3.4.
It is under the responsibility of the plant operator to define the type of proof test and the interval 

time period.
Check the settings after the configuration by suitable tests.
Equipment required:

Digital multimeter with an accuracy of 0.1 %

Use for the proof test of the intrinsic safety side of the device a special digital multimeter 

for intrinsically safe circuits.
Intrinsically safe circuits that were operated with non-intrinsically safe circuits may 

not be used as intrinsically safe circuits afterwards.

For R1 version: power supply set at nominal voltage of 24 V DC 

For R1 version: load resistances 2 k

, 0.5 W and 1.3 k

, 0.5 W

For R4 version: load resistance 1.3 k

, 0.5 W

For R4 version: current source 10.0 mA 

±

1 %

Potentiometer 4.7 k

Resistor 220

/150 k

Danger!

Danger to life from missing safety function
If the safety loop is put out of service, the safety function is no longer guaranteed.

Do not deactivate the device.

Do not bypass the safety function.

Do not repair, modify, or manipulate the device.

Summary of Contents for SIL HiC2853R1

Page 1: ...ISO9001 3 Functional Safety Switch Amplifier HiC2853R1 HiC2853R4 Manual...

Page 2: ...ion as well as the supplementary clause Expanded reservation of proprietorship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs co...

Page 3: ...on 8 2 2 Interfaces 8 2 3 Marking 8 2 4 Standards and Directives for Functional Safety 9 3 Planning 10 3 1 System Structure 10 3 2 Assumptions 11 3 3 Safety Function and Safe State 12 3 4 Characterist...

Page 4: ...Functional Safety HiC2853R1 HiC2853R4 Contents 4 2022 06...

Page 5: ...truction manual Manual Datasheet Additionally the following parts may belong to the documentation if applicable EU type examination certificate EU declaration of conformity Attestation of conformity C...

Page 6: ...and understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty and ab...

Page 7: ...are displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This s...

Page 8: ...R1 The input controls one 24 V DC active voltage output and one passive transistor output with a resistive output characteristic The outputs have three defined states 1 Signal 6 5 V voltage drop 0 Sig...

Page 9: ...s System specific standards and directives Functional safety IEC EN 61508 part 1 7 edition 2010 Functional safety of electrical electronic programmable electronic safety related systems manufacturer F...

Page 10: ...usually the demand rate for this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fault...

Page 11: ...r must be used if frequent temperature fluctuations are expected The indication of a dangerous failure via fault bus is detected within 1 hour by the programmable logic controller PLC Since the output...

Page 12: ...I is high impedant The safe state for the electronic output output II is de energized The safe state will also be achieved if the device is not powered The output II safe state initiated by an input l...

Page 13: ...utput s 186 FIT 145 FIT dd 0 FIT 0 FIT du 1 91 FIT 2 99 FIT total safety function 188 FIT 148 FIT total 437 FIT 437 FIT SFF 98 9 97 9 MTBF 1 1 acc to SN29500 This value includes failures which are not...

Page 14: ...a electronic output Signal transfer via resistive transistor output s 187 FIT 146 FIT dd 0 FIT 0 FIT du 1 91 FIT 2 99 FIT total safety function 189 FIT 149 FIT total 439 FIT 440 FIT SFF 99 98 MTBF 1 2...

Page 15: ...early failures are detected to a huge percentage during the installation and therefore the assumption of a constant failure rate during the useful lifetime is valid However according to IEC EN 61508...

Page 16: ...instructions in the instruction manual 2 Observe the information in the manual 3 Observe the requirements for the safety loop 4 Connect the device only to devices that are suitable for this safety ap...

Page 17: ...he applied PFDavg in accordance with the characteristic safety values See chapter 3 4 It is under the responsibility of the plant operator to define the type of proof test and the interval time period...

Page 18: ...state is indicated by red LED and the outputs must be in fault state The resistive transistor output is high impedant 100 k and the voltage output is off 5 Test the output with a certain voltage HiC2...

Page 19: ...U 1 3 k 0 5 W 2 k 0 5 W II I I supply Fault 24 V DC Power Supply HiC2853R4 Zone 0 1 2 Div 1 2 Zone 2 Div 2 Termination Board V SL1 8a 7a 10a 9a 11 14 12 15 1a 1b 2a 2b 6b 5a 5b 1 4 SL2 Multimeter I RL...

Page 20: ...a defect always replace the device with an original device Reporting Device Failure If you use the device in a safety loop according to IEC EN 61508 it is required to inform the device manufacturer ab...

Page 21: ...he safety loop total safety function Probability of failure of components that are in the safety loop HFT Hardware Fault Tolerance MTBF Mean Time Between Failures MTTR Mean Time To Restoration PCS Pro...

Page 22: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 3712A...

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