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Pentair Myers CGL Series, Installation And Service Manual

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Pentair Myers CGL Series Installation And Service Manual Download Page 20

INCOMING 200V 1 PH

L1

L2

20

A

BREAKE

R

KLIXON OVERLOA

D

PUMP MOTOR

RUN CA

PA

CITOR 

 

ST

AR

T CA

PA

CITOR

B

W

R

SR

SR

1 AMP FUSE

HIGH 

WA

TER

1 AM

P

FUSE

HAND

OFF

AUTO

PUMP OFF

PUMP ON

TO SEAL LEAK PROBE IN PUM

P

7

1

2

3

4

R

56

M1

F

M1

AL

Y

M1

N

M1

M1

START

MAIN

RE

D

BLK

WH

BL

K

BL

K

BL

K

BL

K

BL

K

BLUE

5

2

1

RED

YE

L

WH/GR

AY

YE

L

BLUE

OR

BRN

WH/RE

D

WH

YEL/RED

WH

GRA

Y

WH/VI

O

VIO

VIO

OR

WH/YE

L

NOTE:

 DEPENDING ON PUMP MODEL, SEAL LEAK CIRCUIT MA

Y OR MA

Y NOT BE USED

NOTE: CONNECT ALL GREEN WIRES

TO GROUND BAR

FLOA

T CONTROLS MUST BE RA

TE

D

FOR 2 AMPS 

AT

 115 VOL

TS

PUMP OFF

PUMP ON

HIGH WA

TER

POWER COR D 

12

34

56

7R

WB

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-ALARM LIGHT (RED

)

F-FLASHER

Y-

RUN LIGHT (YELLOW)

M1-MOTOR CON

TA

CTO

R

R-SEAL LEAK LIGHT (RED

)

CA

T.

 NO. CGL-01SW

208 VOL

T,

 1 PHASE

INCOMING 230V 1 PH

L1

L2

20

A

BREAKE

R

KLIXON OVERLOA

D

PUMP MOTOR

RUN CA

PA

CITOR 

 

ST

AR

T CA

PA

CITOR

B

W

R

SR

SR

1 AMP FUSE

HIGH 

WA

TER

1 AM

P

FUSE

HAND

OFF

AUTO

PUMP OFF

PUMP ON

TO SEAL LEAK PROBE IN PUMP

7

1

2

3

4

R

56

M1

F

M1

AL

Y

M1

N

M1

M1

START

MAIN

RE

D

BLK

WH

BL

K

BL

K

BL

K

BL

K

BL

K

BLUE

5

2

1

RED

YE

L

WH/GR

AY

YE

L

BLUE

OR

BRN

WH/RE

D

WH

YEL/RED

WH

GRA

Y

WH/VI

O

VIO

VIO

OR

WH/YE

L

NOTE: CONNECT ALL GREEN WIRES

TO GROUND BAR

FLOA

T CONTROLS MUST BE RA

TE

D

FOR 2 AMPS 

AT

 115 VOL

TS

PUMP OFF

PUMP ON

HIGH WA

TER

POWER COR D 

12

34

56

7R

WB

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-ALARM LIGHT (RED

)

F-FLASHER

Y-

RUN LIGHT (YELLOW)

M1-MOTOR CONT

ACTO

R

R-SEAL LEAK LIGHT (RED

)

CA

T.

 NO. CGL-21SW

230 VOL

T,

 1 PHASE

BRN

RED

WH

BLK

BRN

RED

WH

BLK

23833A150  11/08/12

20

Summary of Contents for Myers CGL Series

Page 1: ... who maintains the system MODELS CGL 01SW CGL 01DW 2HP 208V 1PH CGL 21SW CGL 21DW 2HP 230V 1PH CGL LD 21SW CGL LD 21DW 2HP 230V 1PH CGL 23SW CGL 23DW 2HP 208 230V 3PH CGL 43SW CGL 43DW 2HP 460V 3PH CGL CONTROL PANELS INSTALLATION AND SERVICE MANUAL For Simplex and Duplex Part 23833A150 2012 Pentair Pump Group Inc 11 08 12 ...

Page 2: ...If you are in doubt about anything contact an electrician The power supply for the control box will vary depending upon which particular model you have purchased Do not attempt to operate this unit on any other voltage or power distribution other than what it was originally designed Failure to comply with this will result in the immediate cancellation of all warranties and claims It is advisable t...

Page 3: ... AUTO position On duplex panels this should be done fore both pumps See basin instructions 5 If unit does not operate as described see troubleshooting chart NOTE Addition of electrical components and circuitry to this unit is expressly forbidden unless written factory authorization is obtained Failure to do so will result in warranty cancellation ROTATION OF THREE PHASE PUMPS IMPORTANT Rotation of...

Page 4: ...on box 4 If you get high amperage readings on 2 wires and a zero reading on the third you have a single phase condition which could be caused by one of the following A One motor lead is not connected properly B You have lost 1 phase of the 3 phase power coming into the panel C One winding in the motor is open CHECKING PUMP AND FLOAT RESISTANCE TO CHECK PUMP OR FLOAT DISCONNECT INCOMING POWER AND R...

Page 5: ...oximately 49 7 ohms for Simplex panels and 21 5 ohms for Duplex panels 3 With an ohmmeter on the R x 1 scale touch terminals X2 and X1 secondary you should get a reading of approximately 3 6 ohms for Simplex panels and 1 6 ohms for Duplex panels 4 With an ohmmeter on the R x 1 scale touch terminals XF and X1 you should get a reading of 0 If you do not replace the fuse OVERLOAD BLOCK 3 PHASE PANELS...

Page 6: ... 10 000 10K and adjust needle to zero after clipping the ohmmeter leads together 4 Clip one lead to one side of the capacitor terminal and touch the other lead to the other capacitor terminal If the capacitor is good the needle will go towards zero and then drift slowly towards infinity If the ohmmeter does not read as described the capacitor is bad and must be replaced 5 If the capacity is checke...

Page 7: ... Supply C Tripped circuit breaker Reset by pushing handle down to OFF position and resetting to ON position in control panel Make sure that wires are not shorted and that the box is wired properly D Control circuit fuse blown Check fuse per instructions Replace fuse with same type and rating E Level in basin may not be Check basin Run pump manually to see if pump operates properly high enough to t...

Page 8: ...be wired properly Check wiring per wiring diagram Make sure pump is connected to terminal block properly H Too much water coming Reduce water flow Pump may need servicing into basin I Float switch may have Operate manually to see if basin pumps down and alarm goes off Repair float if failed necessary J Pump or discharge line Pull pump and check discharge line and pump inlet CAUTION Never put may b...

Page 9: ...RNING On 3 phase panels overload heater elements are not factory installed in the overload relay Elements must be purchased separately and correspond with the above chart This must be done before the panel is put into service Failure to install the elements before the panel is put into service or failure to install the correct size elements may result in pump failure All pump and panel warranties ...

Page 10: ...PER WIRE ONLY OVERLOAD PUSH IN TO RESET PUMP AUTO OFF HAND SEAL LEAK LIGHT LIGHT PUMP RUN GRD 1 2 3 4 5 6 7 R W B 1 AMP 230V ABC 1 ALARM CIRCUIT FUSE 1 AMP 230V ABC 1 CONTROL CIRCUIT FUSE 23833A150 11 08 12 10 ...

Page 11: ...ASHER 22002A001 END SECTION 21996A000 TERMINAL BLK 21995A000 CIRCUIT BREAKER 21985A001 BACK PANEL 21981C110A START RELAY 21990A000 CAPACITOR BRACKET 2 21989A002 MOUNTING BRACKET 21997B024 START CAPACITOR 12141A005 KLIXON OVERLOAD 20704A008 TOGGLE SWITCH 21979A003 LIGHT ASSEMBLY 21973A002 LIGHT BULB 2 21974A001 RUN CAPACITOR 23185A000 LIGHT ASSEMBLY 21973A001 END SECTION 21996A000 GROUND LUG 21994A...

Page 12: ...1 FLASHER 22002A001 END SECTION 21996A000 TERMINAL BLK 21995A000 CIRCUIT BREAKER 21985A001 BACK PANEL 21981C110A START RELAY 21990A000 CAPACITOR BRACKET 2 21989A002 MOUNTING BRACKET 21997B024 START CAPACITOR 12141A005 KLIXON OVERLOAD 20704A008 TOGGLE SWITCH 21979A003 LIGHT ASSEMBLY 21973A002 LIGHT BULB 21974A001 RUN CAPACITOR 23185A000 END SECTION 21996A000 GROUND LUG 21994A001 TERMINAL BLK 9 2199...

Page 13: ... 22000A020 OR 22000A011 FLASHER 22002A001 CIRCUIT BREAKER 21985A003 BACK PANEL 21981C111A MOUNTING BRACKET 21997B022 TOGGLE SWITCH 21979A003 LIGHT ASSEMBLY 21973A002 LIGHT BULB 2 21974A001 FUSE HOLDER 21991A001 FUSE 20514A000 TRANSFORMER 22053A010 FUSE 22514A007 TERMINAL BLK 10 21995A000 FUSE 2 20514A014 AUX CONTACT 22913A010 CAT NO CGL 23SW LIGHT ASSEMBLY 21973A001 GROUND LUG 21994A001 END SECTIO...

Page 14: ...IGHT 22000A020 OR 22000A011 FLASHER 22002A001 CIRCUIT BREAKER 22362A001 BACK PANEL 21981C111A MOUNTING BRACKET 21997B022 TOGGLE SWITCH 21979A003 LIGHT ASSEMBLY 21973A002 LIGHT BULB 2 21974A001 FUSE HOLDER 21991A001 FUSE 20514A009 TRANSFORMER 22053A010 FUSE 20514A007 TERMINAL BLK 10 21995A000 FUSE 2 20514A012 AUX CONTACT 22913A010 CAT NO CGL 43SW LIGHT ASSEMBLY 21973A001 GROUND LUG 21994A001 END SE...

Page 15: ...2 21985A001 BACK PANEL 21981C112A START RELY 2 21990A002 END CAP 2 20332A004 CAPACITOR BRACKET 2 16754A003 START CAPACITOR 2 22747A000 CAPACITOR BRKT 2 16754A002 RUN CAPACITOR 2 23185A000 KLIXON OVERLOAD 2 20704A008 TOGGLE SWITCH 2 21979A003 LIGHT ASSEMBLY 2 21973A002 LIGHT ASSEMBLY 2 21973A001 LIGHT BULB 4 21974A001 TERMINAL BLK 16 21995A000 FUSE 2 20514A009 RELAY SOCKET 23527A002 CAT NO CGL 01DW...

Page 16: ...2002A001 CIRCUIT BREAKER 2 21985A001 BACK PANEL 21981C112A START RELY 2 21990A002 CAPACITOR BRKT 4 16754A002 START CAPACITOR 2 12141A005 RUN CAPACITOR 2 23185A000 KLIXON OVERLOAD 2 20704A008 TOGGLE SWITCH 2 21979A003 LIGHT ASSEMBLY 2 21973A002 LIGHT ASSEMBLY 2 21973A001 LIGHT BULB 4 21974A001 TERMINAL BLK 16 21995A000 FUSE 2 20514A009 RELAY SOCKET 23527A002 CAT NO CGL 21DW MOUNTING BRKT 21997C025 ...

Page 17: ...11 FLASHER 22002A001 CIRCUIT BREAKER 2 21985A001 BACK PANEL 21981C112A START RELY 2 21990A000 CAPACITOR BRKT 4 16754A002 START CAPACITOR 2 12141A005 RUN CAPACITOR 2 23185A000 KLIXON OVERLOAD 2 20704A008 TOGGLE SWITCH 2 21979A003 LIGHT ASSEMBLY 2 21973A002 LIGHT BULB 2 21974A001 TERMINAL BLK 14 21995A000 FUSE 2 20514A009 RELAY SOCKET 23527A002 CAT NO CGL LD 21DW MOUNTING BRKT 21997C025 GROUND LUG 2...

Page 18: ...00A020 OR 22000A011 FLASHER 22002A001 CIRCUIT BREAKER 2 21985A003 BACK PANEL 21981C112A MOUNTING BRKT 21997C027 ALTERNATOR RELAY 22054A001 OVERRIDE RELAY 23634A005 FUSE 2 20514A014 RELAY SOCKET 23527A002 TOGGLE SWITCH 2 21979A003 LIGHT ASSEMBLY 2 21973A002 LIGHT BULB 4 21974A001 TERMINAL BLK 16 21995A000 CAT NO CGL 23DW TRANSFORMER 22053A001 GROUND LUG 2 21994A001 END SECTION 2 21996A000 FUSE HOLD...

Page 19: ...2000A020 OR 22000A011 FLASHER 22002A001 CIRCUIT BREAKER 2 22362A001 BACK PANEL 21981C112A MOUNTING BRKT 21997C027 ALTERNATOR RELAY 22054A001 OVERRIDE RELAY 23634A005 FUSE 2 20514A012 RELAY SOCKET 23527A002 TOGGLE SWITCH 2 21979A003 LIGHT ASSEMBLY 2 21973A002 LIGHT BULB 4 21974A001 TERMINAL BLK 16 21995A000 CAT NO CGL 43DW TRANSFORMER 22053A011 GROUND LUG 2 21994A001 END SECTION 2 21996A000 FUSE HO...

Page 20: ...HT RED F FLASHER Y RUN LIGHT YELLOW M1 MOTOR CONTACTOR R SEAL LEAK LIGHT RED CAT NO CGL 01SW 208 VOLT 1 PHASE INCOMING 230V 1 PH L1 L2 20A BREAKER KLIXON OVERLOAD PUMP MOTOR RUN CAPACITOR START CAPACITOR B W R SR SR 1 AMP FUSE HIGH WATER 1 AMP FUSE HAND OFF AUTO PUMP OFF PUMP ON TO SEAL LEAK PROBE IN PUMP 7 1 2 3 4 R 5 6 M1 F M1 AL Y M1 N M1 M1 START MAIN RED BLK WH BLK BLK BLK BLK BLK BLUE 5 2 1 ...

Page 21: ... L2 CIRCUIT BREAKER 208 230 V 15 AMP 460V 15 AMP OVERLOAD ELEMENTS PUMP MOTOR 100VA TRANSFORMER M1 M2 M3 1 AMP FUSE HIGH WATER HAND OFF AUTO PUMP OFF PUMP ON TO SEAL LEAK PROBE IN PUMP 7 1 2 3 4 R 5 6 M1 F AL Y M1 M1 M1 BLK BLK BLK 5 2 1 H1 BLUE OR XF WH RED WHITE YEL RED WH GRAY WH VIO VIO VIO OR WH YEL NOTE CONNECT ALL GREEN WIRES TO GROUND BAR FLOAT CONTROLS MUST BE RATED FOR 2 AMPS AT 115 VOLT...

Page 22: ...N WH BLK GRAY WH BLUE RED WH GRAY WH 1 5 3 4 2 8 12 6 9 14 13 BRN M2 MOTOR CONTACTOR OR OVERRIDE RELAY R SEAL LEAK LIGHT RED L1 L2 KLIXON OVERLOAD PUMP MOTOR 1 AMP FUSE HIGH WATER HAND OFF AUTO PUMP OFF PUMP ON TO SEAL LEAK PROBE IN PUMP 1 1 R BLK BLK 2 1 WH BRN NOTE CONNECT ALL GREEN WIRES TO GROUND BAR FLOAT CONTROLS MUST BE RATED FOR 2 AMPS AT 115 VOLTS PUMP OFF PUMP ON HIGH WATER POWER COR D P...

Page 23: ...MP OFF PUMP ON TO SEAL LEAK PROBE IN PUMP 1 1 R BLK WH BRN NOTE CONNECT ALL GREEN WIRES TO GROUND BAR FLOAT CONTROLS MUST BE RATED FOR 2 AMPS AT 115 VOLTS PUMP OFF PUMP ON HIGH WATER POWER COR D PUMP 1 2 3 4 5 6 7 BLK BLK BLK WH WH WH GRN AL ALARM LIGHT RED F FLASHER Y RUN LIGHT YELLOW M1 MOTOR CONTACTOR AR ALTERNATOR RELAY CAT NO CGL 23DW OR CGL 43DW 208 230 OR 460 VOLT 3 PHASE RED WH BLK BRN 1 A...

Page 24: ...o and from the factory or an authorized Pentair Myers service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service ...

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