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10-1008-163 

REV.10

 

  

2

         

Figure 1 

 

 
Operate the air conditioner for five (5) to ten (10) minutes. No excessive noise or vibration should be 
evident during this run period. The condenser blower (ambient air), the evaporator blower (enclosure air), 
and the compressor should be running. 
 
Condenser air temperatures should be warmer than normal room temperatures within a few minutes. 
 
The compressor is provided with automatic reset thermal overload protection. This thermo-switch is 
located and mounted inside the plastic enclosure clipped to the compressor. The switch operates when 
the compressor overheats due to clogged or dirty inlet air filter or if ambient air temperatures exceed 
nameplate rating or if enclosure dissipated heat loads exceed the rated capacity of the air conditioner. 
The thermal overload switch will actuate and stop compressor operation. The blowers will continue to 
operate and the compressor will restart after it has cooled to within the thermal overload cut-in 
temperature setting. 
 

INSTALLATION 

 
Step 1: Inspect air conditioner. Verify functionality before mounting the air conditioner, see Handling & 
Testing the Air Conditioner on page 1. 
 
Step 2: Using the cutout dimensions shown in this manual, prepare the air “IN” and air “OUT” openings, 
and mounting bolt hole pattern for the enclosure. 
 
Step 3: Using the gasket kit provided, install gaskets to air conditioner. See gasket kit illustration in this 
manual for proper location. 
  
Step 4: Mount air conditioner on enclosure using mounting bolts and washers provided to secure unit to 
enclosure. Allow unit to remain upright for a minimum of five (5) minutes before starting. Caution: Air 
conditioner must be in upright position during operation. 
 
Step 5: Refer to top of nameplate for electrical requirements. Connect the power cord to a properly 
grounded power supply. Use of an extension cord is not recommended. Electrical circuit should be fused 
with slow blow or HACR circuit breaker. 
 
Step 6: When the unit is equipped with an automatic temperature controller, the controller is preset at the 
factory for your convenience and should not require adjustment. 
 

SYSTEM CONTROLS 

 

Level I Temperature Controller  
The Level I controller is located inside the air conditioner. To adjust, disconnect 
power to the air conditioner. Open the front panel by loosening the front panel 
screw. Refer to figure 2 (page 4) to locate the controller. Turn the controller 
adjustment screw slot counter-clockwise to increase and clockwise to decrease 
the temperature set pint (see figure 1). The thermostat cooling setpoint is 
indicated by the alignment of the adjustment screw slot with the dial decal. After 
completing adjustment, close the front panel and tighten the front panel screw. 
Restore power to the air conditioner for operation. 
 
Level II and III Temperature Controller  
The Level II and III controller is mounted on the air conditioner front panel and is 
factory set for standard operation. All operating parameters are programmable for 
custom applications. Refer to the Level II and III  programming  and Operating 
Instruction Manual, 10-1008-161 (standard) or 10-1008-162 (low ambient).

 

 
 

 
 

 

317-257-6811                     www.McLeanParts.net                     317-257-1590 fax

Summary of Contents for McLean Cooling Technology ProAir CR23

Page 1: ...nology 11611 Business Park Blvd N Champlin MN 55316 USA Tel 763 323 8200 Fax 763 576 3200 www McLeanParts net ProAir Air Conditioner CR23Model Protecting Electronics Exceeding Expectations MAI 5736 North Michigan Road Indianapolis IN 46228 317 257 6811 317 257 1590 fax ...

Page 2: ...ection Then file a claim with the delivering carrier MAI cannot accept responsibility for freight damages however we will assist you in any way possible HANDLING TESTING THE AIR CONDITIONER If it is necessary to place the air conditioner in a horizontal position after unpacking be certain it is placed in an upright vertical or mounting position for a minimum of five 5 minutes before operating Neve...

Page 3: ...ng mounting bolts and washers provided to secure unit to enclosure Allow unit to remain upright for a minimum of five 5 minutes before starting Caution Air conditioner must be in upright position during operation Step 5 Refer to top of nameplate for electrical requirements Connect the power cord to a properly grounded power supply Use of an extension cord is not recommended Electrical circuit shou...

Page 4: ... 222 NOTE 1 GASKET KIT FOR MOUNTING TO ENCLOSURE INCLUDED 2 SERVICE CORD TERMINATED WITH APPROPRIATE PLUG CAP 6FT LONG STANDARD 3 XXX WIL BE REPLACED WITH THREE DIGITS DESIGNATING ALL OPTIONS DESIRED CONSULT FACTORY FOR SPECIFIC MODEL NUMBERS 1 GASKET KIT INCLUDED APPLY GASKET TO REAR OF AIR CONDITIONER BEFORE MOUNTING ON ENCLOSURE 2 SERVICE CORD TERMINATED WITH APPROPRIATE PLUG CAP 3 MILLIMETER D...

Page 5: ...it Switch 10 1033 01 10 1033 01 Level II III Transformer 10 1006 94 10 1006 93 Part Description Part No 1 Condenser Coil 23 2001 00 2 Fan Pan 23 2003 00 3 Condenser Blower See Table A 4 Evaporator Coil 23 2002 00 5 Air Filter 23 2004 00 6 Compressor See Table A 7 Cool Relay Lev II III only 10 1005 21 8 Transformer Lev II III only See Table B 9 Heat Relay Lev II III with Electric Heat only 10 1005 ...

Page 6: ...3 Wire Diagram Level 1 CR23 Wire Diagram Level 1 with Electric Heat NOTE For voltage hertz and options not shown in this manual refer to the wiring diagram attached to the unit 317 257 6811 www McLeanParts net 317 257 1590 fax ...

Page 7: ...e Diagram Level II III CR23 Wire Diagram Level II III with Electric Heat NOTE For voltage hertz and options not shown in this manual refer to the wiring diagram attached to the unit 317 257 6811 www McLeanParts net 317 257 1590 fax ...

Page 8: ...d provide years of satisfactory operating service Should the refrigerant charge be lost recharging ports access fittings on the suction and discharge sides of the compressor are provided for recharging and or checking suction and discharge pressures Under no circumstances should the access fitting covers be loosened removed or tampered with Breaking of seals on compressor access fittings during wa...

Page 9: ...nstructions 1 Flush the filter with warm water from the exhaust side to the intake side DO NOT USE CAUSTICS 2 After flushing allow filter to drain Placing it with a corner down will assure complete drainage 3 Recoat the filters with RP Super Filter Coat adhesive When spraying filter do so from both sides for maximum concentration of adhesive Condenser and Evaporator Fans Fan motors require no main...

Page 10: ...ostat Open motor winding Stuck fan motor Obstructed blades 6 Carefully check the compressor for operation motor should cause slight vibration and the outer case of the compressor should be warm YES wait 5 minutes then proceed to step 7 NO possible Defective thermostat Defective capacitor Defective overload Defective relay 7 Make sure the coils are clean Then check evaporator air in and air out tem...

Page 11: ...at start Should be 10 rated voltage Compressor motor stuck Bad relay Bad overload switch Bad run start capacitor Unit blows breakers Under sized breaker fuse or not time delayed Short in system Getting water in enclosure Drain plugged Drain tube kinked Enclosure not sealed allowing humidity in For additional technical information ie amp draw pressures temperatures contact MAI at 317 257 6811 317 2...

Page 12: ...rk Blvd N Champlin MN 55316 USA Tel 763 323 8200 Fax 763 576 3200 www McLeanParts net Protecting Electronics Exceeding Expectations 2008 McLean Midwest Corporation MAI 5736 North Michigan Road Indianapolis IN 46228 317 257 6811 317 257 1590 fax ...

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