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Demo Kiosk Technical Support 

For questions about the demo kiosk set up or for 
additional copies of this manual, please use the 
following contact information:
Thermal Solutions, Inc.
1074 Classic Drive
Apex, NC 27539
Phone: (919) 362-4575 (8 A.M. to 5 P.M. ET)
Email: [email protected]
Software downloads available at: 
http://www.thermal-solutions.com/customerdata/pentair/
PumpDaqSetupUS
Go to page 11 for instructions on how to install the 
latest software version. 

IMPORTANT WARNING AND SAFETY INSTRUCTIONS

Attention Installer: This manual contains important information about the installation, operation and safe use of this product. This information should 
be given to the owner and/or operator of this equipment. Additional copies of this manual are available at: 

http://www.thermal-solutions.com/customerdata/pentair/PumpDaqSetupUS/

Before installing this product, read and follow all warning notices and in-

structions which are included. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. When installing 
and using this electrical equipment, basic safety precautions should always be followed, including the following:

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Technical Support for IntelliFlo

® 

Pump Operation

If you have questions about IntelliFlo

®  

pump operation, please 

use the following contact information:
Customer Service (8 A.M. to 5 P.M. — Eastern/Pacific Times)
Phone: (800) 831-7133
Fax: (800) 284-4151
Technical Support:
Sanford, North Carolina
 (8 A.M. to 5 P.M. ET)
Phone: (919) 566-8000
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 5 P.M. PT)
Phone: (805) 553-5000 (Ext. 5591)
Fax: (805) 553-5515
Web site:
Visit www.pentairpool.com or www.staritepool.com

Pump Demo Manual Rev. C  5/15/13

© 2013 Pentair Aquatic Systems. All rights reserved. This document is subject to change without notice.

1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000
10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000

All Pentair trademarks and logos are owned by Pentair, Inc. Pentair Aquatic Systems

 and IntelliFlo

®

 are trademarks and/or registered 

trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/ or other countries. Unless expressly 
noted, names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between 
the owners of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered 
trademarks of those third parties. Because we are continuously improving our products and services, Pentair reserves the right to change 
specifications without prior notice. Pentair is an equal opportunity employer.

Always disconnect power to the pump at the circuit breaker and disconnect the communication cable before servicing the pump. 
Failure to do so could result in death or serious injury to service people, users or others due to electric shock. Read all servicing 
instructions before working on the pump

.

To reduce the risk of injury, service should only be performed by a qualified service professional. 
To reduce the risk of injury, do not permit children to use this product. 

DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot. Pumps oper-
ated in these circumstances may experience a buildup of vapor pressure and may contain scalding hot water. Opening the pump 
may cause serious personal injury. In order to avoid the possibility of personal injury, make sure the suction and discharge valves 
are open and strainer pot temperature is cool to touch, then open with extreme caution

IMPORTANT! READ BEFORE TURNING ON THE PUMP

The pump can draw up to 3000 watts of power during priming and start up (typical 120V 20 Amp circuit is limited 
to 1800 watts maximum). Check to be sure the pump watt and power usage does not exceed the rated capacity of 
the electrical outlet. 
For continued, safe operation, 

the pump’s maximum speed has been set to 2800 RPM prior to shipment. It 

is recommended that the maximum speed not be changed. Do not change preset maximum pump RPM without 
contacting an authorized Pentair representative.

i

Summary of Contents for IntelliFlo

Page 1: ...INTELLIFLO VARIABLE SPEED PUMP LIVE DEMO UNIT OPERATION AND SET UP INSTRUCTIONS PENTAIR AQUATIC SYSTEMS 1620 HAWKINS AVE SANFORD NC 27330 800 831 7133 WWW PENTAIRPOOL COM...

Page 2: ...by Pentair Inc Pentair Aquatic Systems and IntelliFlo are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other co...

Page 3: ...Supply Installing the Piping Gray PVC Suction and Discharge White PVC Suction and Discharge Flexible Coupling Connections Installing Electronics Equipment Connection Diagram 120V 240V A C Transformer...

Page 4: ...LCD Monitor Speaker 120V Wall Outlet Pressure Sensor Box Optional Optional DAQ 202 Black Box Unit 120V Power Strip POWER UP SEQUENCE 1 Main 120V Supply ON 2 Transformer ON 3 Black Box On 4 Monitor ON...

Page 5: ...normal service access The following items come installed in the cabinet Cabinet cooling fan DAQ 202 BLACK BOX Unit PC Computer mounted on shelf with transformer 2 Remove the pump module assembly from...

Page 6: ...ce the tasselled end into opening until metal ring is flush inside the gasket 3 Shake the pipe slightly to allow the tassels to be visible inside the clear section of piping 4 Place the bottom end of...

Page 7: ...he water tub lid and pipes into the open area on the left side of the kiosk cabinet with the 1 1 2 diameter suction pipe section positions toward the front doors Installing White PVC Piping Inside Cab...

Page 8: ...essure Sensor Box Optional Optional DAQ 202 Black Box Unit 120V Power Strip POWER UP SEQUENCE 1 Main 120V Supply ON 2 Transformer ON 3 Black Box On 4 Monitor ON 5 PC Computer ON Critical Step Monitor...

Page 9: ...ower cable found on the back of the transformer through the hole located in the back of the cabinet Attach the cable to a wall AC outlet having a minimum rating of 20 Amps 4 Plug the AC terminal strip...

Page 10: ...2 speaker cables and video cable into the PC computer located on shelf in cabinet 5 Route monitor power cord through the opening behind computer shelf and plug into the AC power strip 6 Install batter...

Page 11: ...up through the pump board 3 Push the quick release metal tabs on the connectors at the pump to install the tube ends RED end goes to the HIGH pressure connector discharge BLUE goes to the LOW pressur...

Page 12: ...ot change preset maximum pump RPM without contacting an authorized Pentair representative DO NOT ADD ADDITIONAL WATER AFTER THE INITIAL START UP Water in pipes could drain downward and cause an overfl...

Page 13: ...show on the program list To install and run the updated the program software 1 Insert the flash drive into the laptop USB port 2 Open the flash drive file from My Computer 3 Open file DAQ Set Up Versi...

Page 14: ...gs up the Cost Comparison Calculator where the pool data can be entered in a 2 step process see next section for details Click Here to Learn More About IntelliFlo Plays an informational video about In...

Page 15: ...culator screen right click on the upper left corner of the screen in the space just to the left of the Standard Pump heading 4 The Meter Screen will appear showing the actual reading from the IntelliF...

Page 16: ...ote If you have 1366 x 768 resolution chose the 1366 x 768 resolution setting ToswitchbetweenCalculatorandpoolsizeselection screen press Alt and Shift at the same time Demo kiosk shipments may include...

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