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INTELLICHLOR

®

 Salt Chlorinator Installation Guide

2

Operating Instructions

When using a pool pump timer: 

The Association of Pool and Spa Professionals (APSP)

recommends that all water in a residential pool pass through the filtration system at least
once every 12 hours (referred to as pool water turnover). However, many factors have an
effect on actual pump and filter system run times. Pool size, source of water, direct sun
light, indoor/outdoor, screened and unscreened, filtration system, cold or hot weather,
swimmer load, rain, organic debris, algae, etc., are all factors which contribute to either
more or less pool pump and filter system run times. Because of these differences, it is
extremely difficult to set an initial run time (starting point) for the pool pump and
chlorinating system.

Try initially setting the pool pump timer to 12 hours. It will take a few days to get just the
right amount pool pump operating time. When the InteliChlor Salt Chlorator is wired with
a pool pump timer (see page 6) results will vary greatly from one pool installation to the
next, so this should be discussed with either the pool builder or your pool professional.

Installation

The following information describes how to install the IntelliChlor Salt Chlorinator Power
Center. Before installing, review the IntelliChlor Salt Chlorinator kit contents and required
tools. For cell installation instructions, see the “IntelliChlor User’s Guide” (P/N 520584).

Kit Contents

- One Power Center enclosure

- Installation Guide (this manual)

Required Tools

- Phillips & Flathead screwdrivers

- Voltmeter. (To determine AC line voltage to Power Center)

- Electric drill and 1/4" masonry drill bit. (To mount Power Center)

IntelliChlor

®

 

Salt Chlorinator System Components

An IntelliChlor Salt Chlorinator system consists of one or more of the following:

• 

PC100 (P/N 520556): 

Power Center Kit. Provides power and control communication to

and from the IntelliChlor cell.

• 

IC20 Cell (P/N 520554):

 Designed for pools up to 20,000 U.S. gallons (75,000 liters).

The cell will produce the equivalent of 0.70 lbs. of pure chlorine per 24 hours of
continuous pool pump run time.

• 

IC40 Cell (P/N 520555): 

Designed for pools up to 40,000 U.S. gallons (150,000 liters).

The cell will produce the equivalent of 1.40 lbs. of pure chlorine per 24 hours of
continuous pool pump run time.

 IC60 Cell (P/N 521105):

 Designed for pools up to 60,000 U.S. gallons (227,124 liters).

The cell will produce the equivalent of 2 lbs. of pure chlorine per 24 hours of continuous
pool pump run time.

• 

IntelliChlor “dummy” bypass cell (P/N 520588): 

For new pool start-up.

Summary of Contents for IntelliChlor IC20

Page 1: ...TIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS FOR USE WITH INTELLILCHLOR CHLORINE GENERATOR MODEL IC20 IC40 IC60 INTELLICHLOR POWER CENTER INSTALLATION AND USER S GUIDE http waterheat...

Page 2: ...ECAUTIONS i IntelliChlor Power Center Overview 1 IntelliChlor System Components 2 Operating Instructions 2 Installation 2 Kit Contents 2 Required Tools 2 Installing the Power Center 3 SAFETY PRECAUTIO...

Page 3: ...Installation and User s Guide Guide contains important information about the installation operation and safe use of this product This Guide should be given to the owner and or operator of this equipme...

Page 4: ...ith the pool pump motor power source This ensures the IntelliChlor Salt Chlorinator and pool pump will switch on and off together When mixing acid with water ALWAYS ADD ACID TO WATER NEVER ADD WATER T...

Page 5: ...er enclosure To reduce risk of electric shock connect this terminal or connector to the grounding terminal of your electric service or supply panel with a conductor equivalent in size to the circuit c...

Page 6: ...n IntelliTouch EasyTouch or SunTouch Control System for automation control The Power Center enclosure can be mounted vertically on a flat surface such as a wall or post no more than 15 feet away from...

Page 7: ...information describes how to install the IntelliChlor Salt Chlorinator Power Center Before installing review the IntelliChlor Salt Chlorinator kit contents and required tools For cell installation ins...

Page 8: ...t the circuit breaker When using IntelliChlor Salt Chlorinator with an IntelliTouch Control System it is recommended to wire the IntelliChlor Salt Chlorinator Power Center to the pump side of the rela...

Page 9: ...r User s Guide P N 520848 Mount the Power Center enclosure 1 Remove the screw securing the Power Center cover and remove the cover 2 Mount the Power Center on a flat surface such as a wall or post and...

Page 10: ...inside the Power Center 8 Earth Bonding Grounding Connect the earth wire to the GROUND BONDING LUG located on the bottom of the Power Center enclosure Earth bonding is necessary to ensure personal sa...

Page 11: ...r g r o l h C i l l e t n I e h T e h t n o t h g i l r e w o p n o t o n s i l e n a p l o r t n o c n e p o s i r e t n e C r e w o P n i e s u F n i a m e h t n o d e t a c o l e s u f P M A 0 1 e...

Page 12: ...INTELLICHLOR Salt Chlorinator Installation Guide 7 110 VAC and 220 VAC Transformer Wiring 230 VAC Basic System Wiring 115 VAC Basic System Wiring...

Page 13: ...INTELLICHLOR Salt Chlorinator Installation Guide 8 IntelliChlor Salt Chlorinator SPower Center 230 VAC and 115 VAC Transformer Wiring...

Page 14: ...r AcuTrol Carefully place the connection inside of power center Note The Acu Trol Controller sold separately contains an oxidation reduction potential ORP sensor that is placed in the water stream to...

Page 15: ...ht stays on after the chlorine controller says to stop Actions 1 Verify the ORP SENSOR wires are not shorted together in the power center 2 Verify the ORP controller dry contact output is opening and...

Page 16: ...d States and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of...

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