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Pentair FLECK 5810, Service Manual

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Pentair FLECK 5810 Service Manual Download Page 18

POWERHEAD ASSEMBLY

Item No. 

QTY 

Part No. 

Description

 1.................1 ........ 61832-01 ............Cover Assembly, Black/Black
 2.................1 ........ 61957-02SB .......Panel Gear Assembly, Upflow/

Downflow

 3.................1 ........ 61931-01 ............Timer Assy, XTR2 Touch, w/ Logo
  

......... 61931-02 ............Timer Assy, XTR2 Touch, w/o 

Logo

 4.................1 ........ 61835 .................Motor Assembly
 5.................1 ........ 61994 .................Cover Assembly, Environmental
 6.................1 ........ 43291 .................Transformer 12V UL
 7.................1 ........ 43318 .................Transformer, Intl, 12V UL
 8.................1 ........ 43715 .................Cover, Lower, 5800 Series

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2

3

4

5

6

7

8

18 • 

FLECK 

5810 & 5812 XTR2 Service Manual

Summary of Contents for FLECK 5810

Page 1: ...FLECK 5810 5812 XTR2 SERVICE MANUAL waterpurification pentair com 5810 5812 ...

Page 2: ... 31 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of release The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manu...

Page 3: ...ses a transformer to supply 12 VDC Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the system Location Of Syst...

Page 4: ...er Outside Faucet Outside Faucet Bath Tub Lavatory Toilet Kitchen Laundry Tubs Pump or Meter Hot Water Outlet Water Heater Brine Tank Overflow Drain Optional Floor Drain Drain Line Bypass Softener Grounding Strap Figure 2 Softened Water Flow 4 FLECK 5810 5812 XTR2 Service Manual ...

Page 5: ...4 is displayed Figure 4 Assistance Name Screen Using the keypad type the name of the water treatment professional or company that the homeowner may call for system service optional To enter a letter using the keypad quickly press the keypad button the number of times that correspond with the position of the correct letter on the button For example to enter the letter C quickly press the ABC button...

Page 6: ...shed to return to the Home screen Press to return to the Home screen without saving Day and Time Regeneration Settings Regeneration Cycle Wheel Next Scheduled Regeneration Current Cycle Step Diagnostics Assistance Month Day Day of Week Minute Hour AM PM HR Year 6 Start a regeneration by pressing the Regeneration button The Regeneration screen appears Figure 9 Figure 9 Regeneration Screen Press the...

Page 7: ...ooting performance issues with the valve Brightness Displays the Brightness screen which allows for adjustment of the touchscreen display backlight Vacation Mode Halts all scheduled regenerations when pressed press again to resume normal operation Assistance Displays a name and phone number to call for unit service USB Connect Allows you to connect the control to a PC via a USB cable for field pro...

Page 8: ...n or volume remaining until regeneration in meter systems Day and Time Regeneration Settings Regeneration Cycle Wheel Next Scheduled Regeneration Current Cycle Step Diagnostics Assistance Day and Time Displays the currently programmed day of the week and time This button will flash if the control has been reset Regeneration Regenerate the system on demand by pressing the Regeneration button on the...

Page 9: ...he control screen NOTE Due to the complexity of these settings and the potential for errors Master Settings should only be accessed by your local water professional NOTE Settings can not be accessed during a regeneration If a regeneration starts while in the settings menu the screen will return to the main screen and all parameters will be voided Brightness Master Settings User Assistance The Assi...

Page 10: ...ettings for Aux 1 and Aux 2 relays meter Contains settings for Meter Types settings review Displays a summary of all programmed settings Press the screen navigation arrow at the top right of the screen to navigate to the secondary Master Settings screen Figure 18 Secondary Master Settings Screen remote regen Contains settings for triggering a regeneration via a remote input MASTER SETTINGS PROGRAM...

Page 11: ...em type Type 4 single system is currently the only available selection valve Contains settings to select the valve model installed with the control regen type Contains settings for the type of regeneration to use for the system Regeneration types are described in detail below Regeneration Types The XTR2 control supports several different Regeneration Types The Regeneration Type defines the method ...

Page 12: ... turn any set relays off Any required relays will need to be reprogrammed in the Relay Output screen regen flow Contains settings for the type of regenerant flow to be used in the valve Changes to this setting affects the cycle steps displayed in the Regeneration Cycle Wheel on the Home screen Regenerant flow cycle steps are described below See TOUCHSCREEN CONTROL FEATURES for cycle step definitio...

Page 13: ...s Review Screen Use the navigation arrows at the top of the screen to scroll through the parameters currently set in the control The Settings Review screens are formatted similarly to the corresponding screen where each parameter was set Press to return to Master Settings Remote Regen Screen From the secondary Master Settings screen Figure 18 press the remote regen button to display the Remote Reg...

Page 14: ... a regeneration occurs while in the Diagnostic screen the unit will return to the main screen Parameter Description Flow Rate Displays the current flow rate Peak Flow Displays maximum flow rate of water along with date and time of occurrence since last reset Totalizer Displays total volume of water used since last reset Last Regen Displays when last regeneration occurred Reserve Displays the reser...

Page 15: ...water usage Variable Reserve is calculated based on previous day s water usage Day Override 1 99 days 4 8 12 16 20 hours Available to be programmed for all Regeneration Types Regen Time 12 24 hour clock Required for Time Clock and delayed Regeneration Types Set for immediate regeneration types only when a Day Override is also set Volume Override 1 99 999 999 gallons liters Only displayed when Rege...

Page 16: ...l will resume the regeneration cycle from the point where power failed If power remains off for more than eight hours upon power restoration the regeneration is canceled and the piston returns to service CAUTION If power fails during a regeneration cycle the valve will remain in its current position until power is restored The valve system should include all required safety components to prevent o...

Page 17: ...tical sensor is in place with the wires connected to the circuit board Verify the motor and drive train components are in good condition and assembled properly Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Plug the unit back in and observe its behavior If the error reoccurs unplug the unit put it into bypass and contact technical s...

Page 18: ...sembly Upflow Downflow 3 1 61931 01 Timer Assy XTR2 Touch w Logo 61931 02 Timer Assy XTR2 Touch w o Logo 4 1 61835 Motor Assembly 5 1 61994 Cover Assembly Environmental 6 1 43291 Transformer 12V UL 7 1 43318 Transformer Intl 12V UL 8 1 43715 Cover Lower 5800 Series 1 2 3 4 5 6 7 8 18 FLECK 5810 5812 XTR2 Service Manual ...

Page 19: ...1 Valve Body Assy 5810 61983 02 Valve Body Assy 5810 Mixing 61983 03 Valve Body Assy 5810 AIO 19 1 61919 Meter Assy 1 1 4 5810 5812 20 1 19054 O ring 124 21 1 40538 Retainer 32mm O ring Dist 7000 22 1 19877 O ring 027 23 1 43726 Retainer 1 Dist Tube O ring 24 1 61419 Kit 1 05 Distributor Adapter 25 1 61455 00 DLFC 3 4 Blank 61455 17 DLFC 3 4 1 7 gpm 61455 20 DLFC 3 4 2 0 gpm 61455 24 DLFC 3 4 2 4 ...

Page 20: ...1 61984 01 Valve Body Assy 5812 2 1 2 Base 61984 11 Valve Body Assy 5812 4 Base 61984 02 Valve Body Assy 5812 2 1 2 Base Mixing 61984 12 Valve Body Assy 5812 4 Base Mixing 17 1 43596 Clip Drain Retaining 18 1 61919 Meter Assy 1 1 4 5810 5812 19 1 19877 O ring 027 20 1 40538 Retainer 32mm O ring Dist 7000 21 1 19054 O ring 124 22 1 43726 Retainer 1 Dist Tube O ring 23 1 61419 Kit 1 05 Distributor A...

Page 21: ... 61977 00 DLFC 1 25 NPT Blank 5812 61977 1 7 DLFC 1 25 NPT 1 7 GPM 5812 61977 2 0 DLFC 1 25 NPT 2 0 GPM 5812 61977 2 4 DLFC 1 25 NPT 2 4 GPM 5812 61977 3 0 DLFC 1 25 NPT 3 0 GPM 5812 61977 3 5 DLFC 1 25 NPT 3 5 GPM 5812 61977 4 0 DLFC 1 25 NPT 4 0 GPM 5812 61977 5 0 DLFC 1 25 NPT 5 0 GPM 5812 61977 6 0 DLFC 1 25 NPT 6 0 GPM 5812 61977 7 0 DLFC 1 25 NPT 7 0 GPM 5812 61978 8 DLFC 1 25 NPT 8 0 GPM 58...

Page 22: ...P 1 61991 03 Connector Assy 1 1 4 NPT 1 61991 04 Connector Assy 1 1 4 BSP 1 61991 05 Connector Assy 3 4 1 Sweat 1 61991 06 Connector Assy 1 1 1 4 Sweat 1 61991 07 Connector Assy 1 1 4 1 1 2 Sweat 1 61992 Connector Elbow Assy NOTE Each connector assembly contains two connectors two O rings two retainer rings and two connector nuts 43644 REV A 1 22 FLECK 5810 5812 XTR2 Service Manual ...

Page 23: ... 11 1 60014 Safety Brine Valve Assy 2310 12 2 10150 Grommet 0 30 Dia 13 1 60068 10 5 Float Assy 2310 w 10 5 Rod 60068 11 5 Float Assy 2310 w 11 5 Rod 60068 20 Float Assy 2310 w 20 Rod 60068 30 Float Assy 2310 w 30 Rod 14 1 60002 11 38 Air Check 500 11 38 Long 60002 27 Air Check 500 27 Long 60002 32 Air Check 500 32 Long 60002 34 Air Check 500 34 Long 60002 36 Air Check 500 36 Long 60002 48 Air Che...

Page 24: ...ET BRINE LINE 2 BRINE SLOW RINSE POSITION 3 BACKWASH POSITION RESIN TANK BRINE TANK AIR CHECK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 4 RAPID RINSE POSITION RESIN TANK INLET BRINE LINE 5 BRINE TANK REFILL POSITION BRINE TANK 24 FLECK 5810 5812 XTR2 Service Manual ...

Page 25: ...ON 2 BACKWASH POSITION INLET BRINE LINE 3 BRINE SLOW RINSE POSITION RESIN TANK BRINE TANK AIR CHECK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 4 RAPID RINSE POSITION RESIN TANK INLET BRINE LINE 5 BRINE TANK REFILL POSITION BRINE TANK FLECK 5810 5812 XTR2 Service Manual 25 ...

Page 26: ... 5812 Upflow 1 SERVICE POSITION 3 BACKWASH POSITION INLET BRINE LINE 2 BRINE SLOW RINSE POSITION DRAIN 4 RAPID RINSE POSITION RESIN TANK BRINE TANK INLET BRINE LINE 5 BRINE TANK REFILL POSITION 26 FLECK 5810 5812 XTR2 Service Manual ...

Page 27: ...DIAGRAMS continued 1 SERVICE POSITION 2 BACKWASH POSITION INLET BRINE LINE 3 BRINE SLOW RINSE POSITION DRAIN 4 RAPID RINSE POSITION RESIN TANK INLET BRINE LINE 5 BRINE TANK REFILL POSITION BRINE TANK FLECK 5810 5812 XTR2 Service Manual 27 ...

Page 28: ...5810 DIMENSIONAL DRAWINGS 182 9 7 20 91 4 3 60 122 4 4 82 5 1 20 29 6 1 17 120 3 4 74 71 50 2 815 146 5 75 47 8 1 88 140 1 5 52 287 4 11 32 61500 5810LNE REV A 28 FLECK 5810 5812 XTR2 Service Manual ...

Page 29: ...2 57 120 3 4 74 29 6 1 17 140 08 5 515 305 12 0 171 2 6 74 71 50 2 815 182 9 7 20 91 4 3 60 5 1 20 140 1 5 52 65 5 2 58 170 31 6 71 120 3 4 74 140 1 5 51 36 8 1 45 305 12 0 71 50 2 815 5812 2 5 BASE 5812 4 BASE 61500 5812LNE REV A FLECK 5810 5812 XTR2 Service Manual 29 ...

Page 30: ...WITCH N O OPTIONAL INTERLOCK SWITCH N O CLOSED CONTACT PREVENTS REGENERATION IF ENABLED CLOSED CONTACT INITIATES REGENERATION IF ENABLED 5A 250V Max NOTE The reset switch discharges the super capacitor when power is removed from the control The super capacitor retains the current time of day in the event of a power failure Pressing the reset switch on the circuit board while power is applied to th...

Page 31: ...INJECTOR FLOW DATA TR18755 REV B FLECK 5810 5812 XTR2 Service Manual 31 ...

Page 32: ... trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 44020 REV C MY15 2015 Pentair Residential Filtration LLC All Rights Reserved For Fleck Product Warranties visit Fleck para las garantías de los productos vi...

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