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Page 32

Seal & Spacer Replacement

Alternately remove the remaining seals and 

9. 

spacers in accordance with steps No. 6 
and 8.

The last or end spacer odes not have any 

10. 

holes for the pins of the spacer tool to 
engage, therefore if the end spacer does 
not come out on the fi rst try, try again using 
the wire hook with the fi nger loop.

To replace seals, spacers and end ring, use 

11. 

special tool with the brass sleeve on one 
end. This is a double-purpose tool (see 
Figure 8). The male end acts as a pilot to 
hold the spacers as they are pushed into 
the valve body and the brass female end is 
used to insert the seals into the valve body.

To restuff a valve body, fi rst take the end 

12. 

ring (the plastic or brass ring without holes), 
then with your thumb press the button on 
the brass sleeve end, the large dia. inner 
portion is now exposed (see Figure 8). 
Place the end ring on this pilot with the lip 
on the end ring facing the tool, and push the 
tool into the valve body bore until it bottoms. 
While the tool is in the valve body, take a 
seal and press it into the inside diameter of 
the exposed brass female end.

Remove the tool, turn it end for end and 

13. 

insert it into the valve body bore. While 
holding the large dia. of the tool, slide it 
all the way into the valve body bore until 
it bottoms, then push the center button to 
push the seal of the tool and leave it in 
place in the valve body.

Remove the tool from the valve body and 

14. 

push the center on the brass female end to 
expose the pilot on the opposite end. Place 
a spacer on this end and insert the spacer 
and tool into the valve.

Figure 8

Summary of Contents for Fleck 2510 ECONOMINDER

Page 1: ...Model 2510 2510 Econominder Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference CLICK ANYWHERE on THIS PAGE to RETURN to WATER SOFTENER MANUALS at InspectApedia com...

Page 2: ...lation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable...

Page 3: ...750 gallon setting K Electronic________ Pulse Count ________ Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5...

Page 4: ...be the same size as the drain line flow control Refer to the dimensional drawing for cutting height of the distributor tube If there is no 4 dimensional drawing cut the distributor tube flush with the...

Page 5: ...operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure th...

Page 6: ...wing approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit migh...

Page 7: ...f the manual regeneration 2 knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the...

Page 8: ...two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the 1 backwash section and the second group of pins determines the...

Page 9: ...Page 9 Notes...

Page 10: ...Page 10 3200 Timer Assembly For Service Assembly Numbers See the Back of this Manual 61502 3200_REVA...

Page 11: ...llister Hd 6 32 x 156 17 1 15424 Spring Detent Timer 18 1 15066 Ball 1 4 Delrin 19 1 15465 Label Caution 20 1 19210 Program Wheel Assy 21 1 13911 Gear Main Driver Timer 22 17 41754 Pin Spring 1 16 x 5...

Page 12: ...Page 12 3210 Timer Assembly For Service Assembly Numbers See the Back of this Manual 61502 3210_REVA...

Page 13: ...ear Idler 16 1 13164 Gear Drive 17 1 13887 Plate Motor Mounting 18 1 18743 1 Motor 120V 60Hz 1 30 RPM 5600 19 1 13278 Screw Fillister Hd 6 32 x 156 20 1 13830 Pinion Program Wheel Drive 21 1 13831 Clu...

Page 14: ...Page 14 Powerhead Assembly Designer For Service Assembly Numbers See the Back of this Manual 61501_2510REVB...

Page 15: ...k 14 1 12576 Drive Cam STF Black 1 12102 Drive Cam RR White 15 2 10338 Roll Pin 16 1 13366 Drive Bearing 17 2 14923 Screw Switch Mounting 18 1 41543 Motor Drive 115V 50 60Hz 42579 Motor Drive 24VAC VD...

Page 16: ...Page 16 For Service Assembly Numbers See the Back of this Manual Powerhead Assembly Environmental Page 16...

Page 17: ...w Slot Hex 1 4 20 x 1 2 10 2 10302 Insulator Limit Switch 11 2 10218 Switch Micro 12 2 14923 Screw Pan Hd Mach 4 40 x 1 13 2 12777 Cam Shut Off Valve 14 1 10909 Pin Link Not Shown 1 15441 Cable Guide...

Page 18: ...4 1 12707 Washer Spring 6 1 11235 Nut Hex 1 4 20 Mach Screw Zinc 7 1 12594 Lever Valve Position 8 2 10231 Screw Slot Hex 1 4 20 x 1 2 18 8 SS 9 1 60224 32 Cover Assy Manual Filter 1 60224 33 Cover As...

Page 19: ...Page 19 Notes...

Page 20: ...Page 20 Control Valve Assembly For Service Assembly Numbers See the Back of this Manual 22 23 25 2 15 6 13 9 12 8 11 1 24 5 18 19 17 30 20 29 21 10 4 3 14 16 7 26 27 61500_2510REVB...

Page 21: ...3 1 19197 Ring Slip 14 1 18303 O ring 336 15 1 13030 Retainer Dist Tube O ring 16 1 13304 O ring 121 17 1 17776 Body Injector 1600 18 1 10328 Fitting Elbow 90 Deg 19 1 16221 Disperser Air 20 1 10227 S...

Page 22: ...version Kits Item No Part No Description 1 61671 01 Piston Conversion w Seal Spacer 2510 NHWBP 1600 2 61671 00 Piston Kit w Seal Spacer 2510 NHWBP Filter NOTE For optimal seal life the use of lubrican...

Page 23: ...crew Meter Cover Assembly 2 1 15659 Meter Cover Assy Ext Rt Angle Not Shown 1 15452 Meter Cap Assy 3 4 to 2 Std Rt Ang 90 Plastic Paddle 3 1 13847 O ring Meter Cover Assembly 4 1 13509 Impeller 5 4 13...

Page 24: ...Ring Retaining 13 3 10330 Fitting Sleeve 3 8 Celcon 14 3 10329 Fitting Tube 3 8 Nut Brass 15 1 16508 01 Tube Brine Valve 2850 1600 1 12774 Tube Brine Valve 1500 1 40027 Tube Brine Valve 2510 1 15221...

Page 25: ...Seat Brine Valve 10 1 12552 Brine Valve Stem 1600 12 1 17906 Guide Brine Valve Stem 13 1 10250 Retaining Ring 14 1 10249 Spring Brine Valve 15 1 17884 Brine Valve Body Assy Plastic 17 1 12794 Elbow 3...

Page 26: ...Slot Ind Hex 8 18 x 60 4A 1 18706 Yoke 1 NPT Plastic 18706 02 Yoke 3 4 NPT Plastic 4B 1 13708 40 Yoke 1 Sweat 13708 45 Yoke 3 4 Sweat 19275 Yoke Angle 90 Deg 3 4 NPT 19275 45 Yoke Angle 90 Deg 3 4 Swe...

Page 27: ...40614 Bypass Body 3 4 40634 Bypass Body 1 SS 2 1 14105 Seal Bypass 560CD 3 1 11972 Plug Bypass 4 1 11978 Side Cover 5 1 13604 01 Label 6 8 15727 Screw 7 1 11986 Side Cover 8 1 11979 Lever Bypass 9 1 1...

Page 28: ...28 Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube 5 1 10332 Fitting Insert 3 8 6 1 10330 Fitting Sleeve 3 8 Celcon 7 1 10329 Fitting Tube 3 8 Nut Brass 8 1 10186 Nut Hex 10 32 9 1 60002 34 Air Check 500 34 L...

Page 29: ...Hex 10 24 Nylon Black 5 1 19652 01 Poppet Assy SBV w O ring 6 1 19649 Flow Dispenser 7 1 11183 O ring 017 8 1 19647 Elbow Safety Brine Valve 9 2 19625 Nut Assy 3 8 Plastic 10 1 18312 Retainer Drain 11...

Page 30: ...Page 30 Service Instructions Tools Used in the Seal and Spacer Replacement Description Part No Nut Driver 12664 Socket Adapter 16906 Socket 7 16 12665 Seal Hook 12874 Puller 13061 Stuffer 11098...

Page 31: ...wire hook 6 with the finger loop see Figure 6 The spacer tool use only for removing 7 the spacers has three retractable pins retained by a rubber ring at one end they are retracted or pushed out by p...

Page 32: ...or brass ring without holes then with your thumb press the button on the brass sleeve end the large dia inner portion is now exposed see Figure 8 Place the end ring on this pilot with the lip on the e...

Page 33: ...ng B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water conditioner A Clean line to water conditioner B Iron buildup in water conditioner B Clean co...

Page 34: ...rogram and positioning of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check...

Page 35: ...Page 35 Flow Data Injector Draw Rates...

Page 36: ...Page 36 Wiring Diagram...

Page 37: ...Plastic 6 0 GPM 60705 70 DLFC Plastic 7 0 GPM 60706 8 0 DLFC QC x 3 4 F 8 0 GPM 60706 9 0 DLFC QC x 3 4 F 9 0 GPM 60706 12 DLFC QC x 3 4 F 12 0 GPM 60706 15 DLFC QC x 3 4 F 15 0 GPM Drives 60050 21 D...

Page 38: ...Page 38 Notes...

Page 39: ...Page 39 Notes...

Page 40: ...P N 40097 Rev J 1 09...

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