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5

ITEM 

A-03-343

DATED 

NOVEMBER 2012

SUPERCEDES

 MARCH 2011

The pipe connections can be attached to the fixed pressure plate 

or to the loose pressure plate. The pipe connections on the fixed 

and pressure plate are positioned as follows:

 1. From the fixed pressure 

plate end of the heat 

exchanger looking at the 

fixed pressure plate, the 

connections 1F–4F are 

numbered consecutively 

counterclockwise. (1)

 2. From the loose pressure 

plate end of the heat 

exchanger looking 

onto the loose pressure 

plate, the connections 

1L–4L are numbered 

consecutively clockwise. (2)

HEAT EXCHANGER PLATES.

NOTE: The selection of the heat exchanger plate material 

is determined by customer-specific operating conditions 

(including pressure, temperature, media, operating mode). In 

the case of some specific applications a material removal at the 

heat exchanger plates by the media used is a typical process. 

This can lead to a malfunction of the heat exchanger plates and 

to a mixing of the media.

The heat exchanger plates and gaskets are basic components 

in the plate heat exchanger. The heat exchanger plates have 

horizontal and vertical corrugation patterns that are used 

individually or combined. They are used for clean media with a 

low viscosity and also for high working pressures.

GASKETS.

Damage to persons and property!

The use of pressures, temperatures and media which exceed 

the original design conditions can lead to immediate failure of 

the gaskets and danger to persons and surroundings. Therefore, 

never exceed the original design conditions.

Gaskets are made of elastomers, available in different materials 

and shapes (e.g. 2-eye gaskets and 4-eye start and/or end 

gaskets). The gaskets are normally attached without glue, but 

can be attached with adhesive if requested.

All gaskets are designed to separate both media from each 

other at the transfer ports by means of a double gasket guidance 

system resulting in “leak ports”. These leak ports divert the 

leaking fluid to the outside via gaps in the gasket webs (leak 

grooves), and thus make leakages identifiable immediately.

The materials of the gaskets are clearly marked by coded colors.

The storage of the gaskets must be carried out appropriately.

 1. Avoid excessive temperatures, both high and low. Keep 

about room temperature.

 2. Avoid exposure to direct sunlight to reduce UV light 

exposure.

DELIVERY, INSTALLATION, TRANSPORT,

DISPOSAL:

Damage to persons and property!

Improper and careless handling of the plate heat exchanger can 

lead to danger to persons and property.

  1. NEVER lift the heat exchanger by its tie rods.

 2. NEVER lift the heat exchanger using forklift blades under 

the plate pack.

  3. NEVER use the connections as lift attachment points.

All of these will result in damage to the heat exchanger, and a 

possible safety risk to anyone near the heat exchanger when this 

is done.

DELIVERY. The fully assembled heat exchanger is packed and 

delivered either lying on its side or upright, depending on the 

frame type.

If it is delivered lying on its side, the heat exchanger is banded 

to the pallet. A forklift can pick the heat exchanger up from 

beneath the planks and transport it.

The heat exchanger that is packed upright and to be transported 

upright is top heavy. It is bolted on timber planks in a manner 

that is safe for transport and must be lifted from above to move 

it. In no case should the device be lifted by contact with the heat 

exchanger plate pack because this will damage the plate pack.

NOTE: If you notice damage to an item at delivery in spite of 

careful packaging, please be sure to note the extent and type of 

CAUTION

Warning:

 

Leakage

The gaskets are wearing parts and sensitive to chemical, 

thermal and mechanical damage. The selection of the gasket 

material is done on a custom basis for each application 

based on its specific conditions (pressure, temperature, 

media, etc.).

  • Unintended use can lead to a reduction of the service 

life. Elastomer gaskets are always subject to the aging 

process (e.g. embrittlement).

CAUTION

Summary of Contents for AURORA 1082PF

Page 1: ...u provide this manual to the owner of the equip ment or to the responsible party who maintains the system MODEL 1082PF GASKETED PLATE HEAT EXCHANGER INSTRUCTION INSTALLATION MAINTENANCE AND REPAIR MANUAL Part A 03 343 2013 Pentair Ltd 02 18 13 ...

Page 2: ...ATING CONDITIONS Operation of the plate heat exchanger should be stopped immediately if 1 Substantial faults or damage occurs 2 The maintenance is not performed regularly 3 The permissible operating conditions including internal pressure temperature media external loads are exceeded NOTE Aurora accepts no liability for damage caused by incorrect operating conditions PERMITTED OPERATORS For operati...

Page 3: ...xchanger This information helps you to avoid problems and makes it easier to handle the plate heat exchanger MANAGER S OBLIGATIONS Danger of injury In the case of hazardous media acids or similar media high pressures and high low temperatures in the heat exchanger there is a danger of injury during maintenance or in the case of leakages 1 In this case you should use a protective shroud 2 This shro...

Page 4: ...Connections 3 Fixed Pressure Plate 4 Support Leg 5 Loose Pressure Plate 6 Heat Transfer Plates 7 Lower or Guide Beam 8 Gaskets 9 Tie Rod Assembly The plate pack consists of contoured heat exchanger plates 1 and the corresponding gaskets 2 of varying number and arrangement Refer to the flow diagram for specific instructions as to the arrangement of the plates and gaskets in the plate pack IDENTIFIC...

Page 5: ...resulting in leak ports These leak ports divert the leaking fluid to the outside via gaps in the gasket webs leak grooves and thus make leakages identifiable immediately The materials of the gaskets are clearly marked by coded colors The storage of the gaskets must be carried out appropriately 1 Avoid excessive temperatures both high and low Keep about room temperature 2 Avoid exposure to direct s...

Page 6: ...make sure that they are firmly seated 3 Never use a chain or a steel rope but only slings Warning Danger to Life When installing the heat exchanger there always is the risk of the heat exchanger falling over All heat exchangers that are standing and not fixed present the risk of falling over Always ensure that 1 The hoisting gear are of sufficient dimensions 2 The hoisting gear cannot come loose o...

Page 7: ...ameters given on the data plate are not exceeded If the parameters are exceeded the heat exchanger is operating under conditions it was not designed for and Aurora accepts no liability for resulting damage 3 Pressure surges are avoided The normal operation of the heat exchanger could be jeopardized Leakage could occur and flow media could escape NOTE If problems occur during operation of the heat ...

Page 8: ...r heat exchangers with more than four tie rod assemblies four of the tie rods are longer than the rest These only pretension the heat exchanger plate pack so called pretensioning bolts The heat transfer plates are mounted in different ways in the frame depending on the frame design of the plate heat exchanger 1 In CY frames the heat exchanger plates rest on the bottom beam and are guided by the to...

Page 9: ...f the plate pack must show a continuous honeycomb pattern You can also check that the plates are in the right order by means of the diagonal line on the outside of the plate pack which you painted before opening the heat exchanger 1 Make sure that the gaskets and heat exchanger plates are free of foreign matter or contamination a If necessary clean them with running water and a soft brush 2 Check ...

Page 10: ... This process works best for buildup that resists manual removal and also gives the operator an opportunity to visually examine all plates Observe the following points 1 Always follow the safety instructions and recommendations of the cleaning agent manufacturer Use only chloride free or low chloride water with a low hardness value for the cleaning liquid 2 Chlorides in the cleaning agent reduce t...

Page 11: ...ormation about replacing gaskets from Aurora customer service MAINTAINING THE FRAME NOTE You can obtain detailed information about maintenance of the frame from Aurora Danger Heat Exchanger Failure You should always consult Aurora before changing or replacing frame components Frame component design is governed by pressure vessel codes and failure to comply with those codes can result in heat excha...

Page 12: ...to the heat exchanger plates Overtightened plate packs compression dimension less than a min Replace heat exchanger plates and gaskets Corrosion of the heat exchanger plate material Check the design of the heat exchanger concerning flow through media consult Aurora Leak between pipe connection and the pressure plate Too high loads at the pipe connection due to the pipe Reduce connection loads Gask...

Page 13: ...serial number design conditions and other information Fixed pressure plate The base component of the plate heat exchanger frame The fixed plate is an unmovable frame plate Normally the pipes are connected to this component Flow through media The term for the media that are responsible for the heat transfer in the plate heat exchanger Frame plates The fixed pressure plate and the loose pressure pla...

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Page 16: ...his warranty shall be at its option to repair or replace any equipment or its component parts which has a defect covered by this warranty or to refund the purchase price of such equipment or part Under the terms of this warranty Seller shall not be liable for a consequential collateral special or liquidated losses or damages b equipment conditions caused by normal wear and tear abnormal conditions...

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