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8"

2 LB

CHEMICAL
RESISTANT

CHECK VALVE

Part# 888-018

LOOP ABOVE

TO

POOL

CHLORI-

NATOR

FROM

HEATER

The chemical resistant check valve and loop must be in-
stalled with all types of chlorinators to prevent chlorine
migration to the heater.
  The loop should extend at least 8
inches above the chlorinator top.  The chemical resistant check
valve should be placed on the pipe leading "up" to the chlo-
rinator.  Therefore, the weight of the water above the check
valve will hold it closed even if the spring is weak or dam-
aged.  Mount it as low as possible.  Be sure to keep the chlo-
rinator, pump and filter lid o-rings lubricated with silicone
grease to insure a good seal. If it looses its seal, it will allow
the chlorine to migrate to the heater when the system shuts
off.  The loss of vacuum allows reverse flow.

19

"Excessive Flow Valve Manifold"

 Do not valve in a manner that will totally
isolate heater from water flow see page 25.

EXCESSIVE FLOW BYPASS MANIFOLD FOR LARGE
2 H.P. PUMPS OR OVER 90 G.P.M.

If the pool circulation pump is over 2 HP OR if the total
flow exceeds 90 GPM you will have to add the "excessive
flow valve" as shown here.
  Do not install a bypass valve
that will completely shut off flow to the heater, see shut-
down procedures.

Some larger water pumps may be restricted if the pipe size is
not adequate therefore reducing its overall flow rate.  When
determining if you need an excessive bypass valve, one has to
consider the hydraulic restriction of the filter, valving, amount
of 90˚ fittings and the distance of pipe to the pool in the exist-
ing filtering system. If you have a 2 HP water pump that does
not exceed 90 G.P.M. considering the above, you may not need
the excessive bypass.  Excessive water flow can damage the
heat exchanger.   SPECIAL NOTE:  See chlorinator place-
ment instructions at the bottom of this page.

HIGH RATE WATER PUMPS

Ball Valve
@ 45 Deg.

Bypass Pipe Size:

1.5" or 2" pipe @  2 H.P.

2" pipe @ 3 +.H.P

2" p.v.c. "T"

2" p.v.c. "T"

All others must be set by flow meter.
 See Commercial Plumbing Diagram

2 H.P Pumps

Close Bypass 50%

3 H.P. Pumps

Close Bypass 25%

BE SURE THE BYPASS VALVE IS

POSITIONED TO ALLOW REMOVAL

OF THE FRONT ACCESS PANEL!

Position the valve so that the access panel can be
easily removed, always check before final glu-
ing. Angle the valve out 45˚ to provide adequate
clearance.  You may use a 2-way valve or other
type if desired.  "Do not" use a brass gate valve
or a 3-way valve for bypass !

Exercise care when installing chemical feeders so as not to allow
back siphoning of chemicals into the heater, filters or pump.

 CAUTION

 CAUTION

Place plumbing so

access panel can

be opened

Summary of Contents for 400, 600, 800, 1000, 230

Page 1: ...x Plus HP 800 XLS800 MiniMax Plus HP 1000 XLS1000 MiniMax Plus HP 230 CP12 WARNING FOR YOUR SAFETY READ BEFORE OPERATING Warning If you do not follow these instructions exactly a fire or explosion may...

Page 2: ...Pump Plumbing Bypass c Mandatory Chlorinator Loop Check Valve 5 CHEMICAL CHLORINATOR APPLICATION USE a Water Quality and Testing Values a Heat Exchanger Protection Sacrificial Water Fittings b Chemica...

Page 3: ...cost can be more for a gas heater consid ering the fact that a gas heater starts to lose efficiency as it gets older The heat pump s sealed system needs far less attention Electric Oil Heat Pump 0 32...

Page 4: ...Proof Fiberglass Top Non Fading Quiet High Volume Fan With Vinyl Coated Guard Product Name Plate Chemical Warning Label Automatic Diagnostics With L E D Display Electronic Thermostat Optional Pool Spa...

Page 5: ...Block of Foam to Prevent Heat Loss Corrosion DESIGN ADVANTAGES Internal Automatic Bypass Free Flow 2 Plumbing Automatically adjusts the water flow Lowest water flow restriction available Internal Aut...

Page 6: ...Ac tual pool temperatures are determined by your installer when the unit is sized to your specifications The lowest setting on the thermostat is around 60 degrees F To disable the heater turn the the...

Page 7: ...reset temperature When this light is off the heater and the low and high pressure lights will stay off LOW PRESS OK Green The green low pressure indicator light is designed to let you know that the lo...

Page 8: ...POOL SERVICE CO If you have a regular pool service on a weekly basis make sure your owners manual available for them to inspect You may request that one be sent to them by calling the factory service...

Page 9: ...e compressor pumps and compresses re frigerant gas When refrigerant gas is com pressed it intensifies the heat before it is release to the pool water This compressed hot gas is pumped through the heat...

Page 10: ...timer manufacturers in structions to prevent electrical shock Consult your dealer first INITIAL HEAT UP TIME HEATERS You should start by letting the circulation pump run 24 hours a day until the pool...

Page 11: ...ill come on each day when the circulation pump starts then it will bring the pool up to that set temperature The pool will lose some heat overnight but will come back up to temperature with minimal de...

Page 12: ...imply the loss of heat due to the cooler outside air moving across the waters surface Heat moves from hot to cold only so the warmer pool heat transfers to the moving cooler air Windy conditions will...

Page 13: ...r usage as well 13 SPAS HEATING TIPS It is strongly suggested that you use a cover during the initial heat up time This will save time as well as elec trical costs When heating a spa make sure that th...

Page 14: ...allation area should be kept trimmed away to the proper clearances shown here Plants too close to the heater will restrict the air flow into the unit from the side as well as air flow through the top...

Page 15: ...ts of rain water from running through the unit you may need to install a gutter and down spout when the roof has a sharp pitch IMPORTANT Do not allow roof run off water to rush through the unit Do not...

Page 16: ...Proper water flow is critical to the heaters performance and longevity The maintenance of your filtering sys tem is directly related to the proper operation of the heat pump See pages 8 for other inf...

Page 17: ...s plugged in it may cause the pump to loose prime due to the air in the hose You may also need to restrict the main drain suction port to gain more vacuum to the vacuum hose and head This will lower t...

Page 18: ...a 2 inch p v c glue fitting The pipe is left plain so you can adapt to your needs Use p v c cleaner to prime the fitting and pipe Use a quality medium body p v c glue FOR PUMPS UP TO 2 H P OR 90 G P M...

Page 19: ...the heater see shut down procedures Some larger water pumps may be restricted if the pipe size is not adequate therefore reducing its overall flow rate When determining if you need an excessive bypas...

Page 20: ...ttings to protect the very expensive cu pronickel alloy heat exchanger These fittings may develop a leak if the pool water balance gets very acetic or very over chlorinated If there were no sacrificia...

Page 21: ...rate Do not add shock treat ment or chlorine tablets in the skimmer Read and follow the chemical manufacturers directions when adding chemicals unless they conflict with this book let Contact your de...

Page 22: ...ring seals in the pump lid filter and chlorinator are in good condition and are lubricated with silicone grease If your filter repeatedly has excessive air inside it when you open air the bleed valve...

Page 23: ...l allow a concentrated solution of chlorine to pass through the heat exchanger causing damage 7 Do not place any chemicals in the pump lint trap cav ity or filter Make sure the lint trap basket is pla...

Page 24: ...ions that we feel will prolong the life of the heat exchanger used for a spa heater 1 Test the water frequently to prevent drastic fluctuations in pH and sanitizer levels especially after usage Keep t...

Page 25: ...switch but keep the water pump running LONG TERM FREEZE PROTECTION DRAIN VALVE INSTALLATION If you live in a climate that has a seasonal swim season due to winter you should follow these long term fre...

Page 26: ...n back through the outer air coil The fan is obstructed low air flow Large amounts of roof run off water restricting fan blade rotation Sprinklers spraying on the outer air coil during cooler temperat...

Page 27: ...ll plumbing valves Repair suction air leaks grease pump lid o ring Use a pool cover Place a wind break around pool Set pool pump timer longer Call your dealer for advise Call the factory for advice Fo...

Page 28: ...is about 3 feet Line side of the main contactor will be on the top The model number is located on a silver label on the front of the unit UNIT IDENTIFICATION IN SOME CASES WE HAVE SPECIFIED BETTER THA...

Page 29: ...t is not covered under the warranty agreement The pool owner is responsible for the correct adjustment and maintenance of the filtering system 4 If the dealer is unavailable to help you the factory se...

Page 30: ...nt heat loss Some types collect small amounts of heat from the sun and transfer it to the pool water Sometimes referred to as a solar blanket BTU British Thermal Units Measures heat output of a heat p...

Page 31: ...ll shut the compressor off but allow the fan to run until the air temperature increases Down Line A reference that pertains to chlorinator placement and chemical application meaning to introduce such...

Page 32: ...nside the cabinet of the unit Lint Trap Basket A strainer type basket that collects debris and prevents such from being trapped in other equipment including the heat exchanger Liquid Chlorine Chlorine...

Page 33: ...tion pump Filter elements are some times placed in this tank so when the pump suctions water through them it cleans the water This tank is fed pool water through plumb ing piped from the pool by gravi...

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Page 36: ...Manufactured by 2001 HydroTemp Manufacturing Co Inc 941 768 1555 www warmpool com Heat Pumps...

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