Pentair Pool Products Hydromatic S3HVX Installation And Service Manual Download Page 2

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Thank  you  for  purchasing  your
Hydromatic

®

pump.  To  help

ensure  years  of  trouble-free 
op er a tion, 

please 

read 

the 

fol low ing manual carefully.

Before operation: 
Read  the  following  in struc tions
care ful ly.  Reasonable  care  and
safe meth ods should be practiced.
Check 

local 

codes 

and

requirements before installation.

Attention: 
This  manual  contains  important
information  for  the  safe  use  of
this  product.    Read  this  manual
completely  before  using  this
product  and  refer  to  it  often  for
con tin ued  safe  product  use.
DO  NOT  THROW  AWAY  OR
LOSE THIS  MAN U AL.    Keep  it
in  a  safe  place  so  that  you  may
refer to it often.

Unpacking Pump:
Remove pump from carton. When
un pack ing 

unit, 

check 

for

con cealed  damage.  Claims  for
damage  must  be  made  at  the
receiving end through the delivery
carrier.  Dam age  cannot  be
processed from the factory.

WArNiNg:  Before  handling
these  pumps  and  controls,
always  disconnect  the  power
first.  Do  not  smoke  or  use
sparkable  electrical  devices  or
flames  in  a  septic  (gaseous)  or
possible septic sump.

Pump:
The 

hazardous 

location

submersible  pump  family  was
designed  in  ac cor dance  with
requirements 

for 

haz ard ous

locations. 

These 

pumps,

connected  prop er ly,  will  provide
years  of  trouble-free  service.  If
ser vic ing  is  required,  the  repair
should  be  done  by  a  Hydromatic
approved ser vice center.

Pumps in Storage or Not
operating:
Pumps with carbon ceramic seals
must  have  impellers  manually
rotated  (6  revolutions)  after 
setting  non-operational  for  3
months  or  longer  and  prior  to
electrical start-up.
Pumps with tungsten carbide seals
must  have  impellers  manually
rotated  (6  revolutions)  after 
setting  non-operational  for  3
weeks  or  longer  and  prior  to 
electrical start-up.

Seal Failure Probes:
All 

hazardous 

location

submersible  pumps  have  two
factory 

installed 

mois ture

detectors  (seal  failure  probes).
They are in a normally open series
cir cuit, in the seal chamber. Un der
normal  operating  conditions,  the
circuit remains open. If the lower
seal leaks and moisture enters this
cham ber,  the  moisture  would
settle  to  the  bottom  of  the
chamber  and  will  com plete  the
circuit  between  the  mois ture
detectors.
This circuit must be connected to
a  sensing  unit  and  signaling
device  (UL  listed  system  has  a
con ti nu ity  test  cir cuit).  This  is
supplied  in  a  Hydromatic  built
control panel.

General
Information

Note: Failure to install such a
device negates all war ran ties by
Hydromatic.

Heat Sensors:
All  motors  in  this  family  have
heat  sensors  on  or  embedded  in
the  motor  winding  to  detect 
ex ces sive  heat.  This  prevents
damage  to  the  motor.  If  sen sor
trips  due  to  excessive  winding
tem per a ture,  starter  in  panel
breaks  power  to  the  pump.  Once
sensor  re sets,  the  starter  is  to  be
manually  re set  for  UL  and
automatic  reset  for  FM  for
continued operation of the pump.
This  circuitry  is  supplied  in  a 
Hydromatic control panel.
The  sensors  are  set  to  trip  at
120°C (248°F).

Note:  Failure  to  install 
such  circuitry  would  negate 
UL  and  FM  approvals  and  all
warranties by Hydromatic.

Power Cords:
The  power  cord  and  heat  sensor
seal  failure  cord  are  potted  into
the con nec tion box cap. The cords
must not be spliced.

Note:  each  cable  has  a 
green  lead.  this  is  the  ground 
wire  and  must  be  grounded
properly  per  N.e.C.  and/or 
local  codes.  Cords  should  be 
in spect ed  for  abnormal  wear
and replaced ac cord ing ly.

overload Heaters:
If the Hydromatic electrical panel
is  not  used,  start ers  with  3  leg
overload relay must be supplied on
3  phase  pumps.  Each  leg  is  to
have  an  iden ti cal  heater  sized  in
accordance  with  the  nameplate
amps  on  the  motor  hous ing.  The

Summary of Contents for Hydromatic S3HVX

Page 1: ...up Inc NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system Installation and Service Manual Class I Division 1 Group D UL Class I Division 1 Groups C D FM For use with product built with Regal Beloit Marathon motor ...

Page 2: ...trical start up Seal Failure Probes All hazardous location submersible pumps have two factory installed moisture detectors seal failure probes They are in a normally open series circuit in the seal chamber Under normal operating conditions the circuit remains open If the lower seal leaks and moisture enters this chamber the moisture would settle to the bottom of the chamber and will complete the c...

Page 3: ...s recommended Hydromatic warranty is void See pages 5 6 Heat Sensor and Seal Failure Connections If a Hydromatic control panel is used terminal blocks are provided for heat sensor seal failure connections See Panel Schematic If a control panel is supplied by others it must allow heat sensor and seal failure terminations Starting System 1 Double check all wire connections 2 Turn pumps to Off positi...

Page 4: ...4 ...

Page 5: ...5 ...

Page 6: ...c service center Charges will not be allowed if in warranty pump is taken to a motor repair shop that is not an authorized Hydromatic service center This will ensure the integrity of the hazardous location rating of the pump and comply with our warranty requirements Pumps out of warranty and not used in a hazardous location can be field serviced by any reputable serviceman When any field servicing...

Page 7: ...housing and remove connection box to allow air to enter 3 When connection box is lifted off connection wires to motor will be exposed These wires are tagged with a metal marker giving wire number Disconnect wires and remove connection box 4 After chamber is drained remove hold down bolts on motor housing and lift off Use care in lifting as the seal failure connecting wire must be disconnected befo...

Page 8: ... house or can be obtained from Hydromatic factory 8 iMPortANt Do not use any of the old seal parts replace with all new seals Note Any time seal is disturbed replace seal 9 Thoroughly clean all castings before replacing seals One grain of dirt between the seal faces can cause failure 10 Examine all O rings for nicks before reusing 11 Use Locktite red on socket head locking screw in end of shaft 12...

Page 9: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 10: ...200 3 60 3450 RPM R 1 22574C204 Stator 5 HP 575 3 60 3450 RPM R 1 33 08053 014 5 Rotor Shaft 2 3 HP 1 ph 1 08434 014 5 Rotor Shaft 2 3 HP 3 ph 1 Ref Part Part No No Description Qty 00765 016 5 Rotor Shaft 5 HP 3 ph 1 34 10765 002 2 Motor Housing 5 HP 3 ph 1 10765 003 2 Motor Housing All Others 1 36 00736 002 1 Spacer 2 3 HP 3 ph 1 00736 001 1 Spacer 5 HP 3 ph 1 37 00065 021 1 Upper Bearing R 1 38 ...

Page 11: ...11 42 37 36 33 32 31 28 49 29 27 26 34 48 47 39 45 41 40 46 1 2 3 4 5 6 7 8 9 10 12 11 13 15 17 16 18 20 21 23 14 24 19 25 38 43 44 S3HVX ...

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Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

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Page 16: ...g Line Voltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well Yes No Are Floats Set to Engineer s Specs Yes No Are Floats Wired for Proper Seq...

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