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Window 

Frame 

3/4" 

Min. 

A. 

Test fit the window

 in the opening from 

the exterior. Insert shims around the 

window temporarily while you verify that 

the window will fit into the opening and 

the window flanges will overlap the stucco 

or existing aluminum window frame by a 

minimum of 3/4" on all (4) sides.

Note: Fix any problems with the opening 

before proceeding. If required, the 

exterior flush flange may be trimmed to 

fit inside exterior surround trim. Lay the 

window down on a flat surface. Use an 

electric shears, circular saw or table saw to 

cut the flange.

B. 

Apply Pella SmartFlash tape across the 

head of the window

 extending 6" down 

each jamb. Place the tape starting on the 

aluminum cladding and extending onto 

the wood frame.

Exterior

Weep holes 

TWO OR MORE PERSONS WILL BE REQUIRED FOR 

THE FOLLOWING STEPS.

C. 

Place a 3/8" diameter (min.) line of sealant around 

outside edge of the existing window frame where 

the frame meets the stucco. 

It is important to leave 

a 2" gap in the sealant line at each of the weep holes 

of the existing aluminum window frame.

E. 

Place a shim

 aligned with the top pre-drilled hole in 

one jamb of the window frame. Trim all shims so they are 

recessed back 1/4" - 1/2" from the interior face of the 

window frame. Partially insert one 3-1/4" finish wood screw. 

Repeat on the other jamb.

F. 

Continue placing shims at each pre-drilled hole 

as needed

 to plumb and square the window. Check 

the window for square by making sure the diagonal 

measurement from corner to corner of the replacement 

window is within 1/8" in both directions. Insert a 3-1/4" finish 

wood screw into each pre-drilled hole in the frame. Finish 

inserting the top screw in each jamb.

Note:  DO NOT shim above the window. DO NOT over shim.

MAKE SURE THE FLANGE REMAINS PRESSED FIRMLY AGAINST THE WALL SURFACE 

WHILE PLACING SHIMS AND FRAME SCREWS

3E

3C

3A

Insert the window from the exterior

 of the building 

and center the window in the prepared opening.

6"

6"

6"

6"

Pella SmartFlash Tape

3B

3

 

SETTING AND FASTENING THE WINDOW

Summary of Contents for 81CP0101

Page 1: ...designs construction methods building materials and site conditions unique to your project may require an installation method different from these instructions and additional care Determining the appr...

Page 2: ...ic shears circular saw or table saw optional Installation will require two or more persons A Prior to removing the existing window sash and or glass check that the frame size of the new window is 1 2...

Page 3: ...ing in the 2 frame notch use a reciprocating saw to cut the frame legs flush with the drywall Do not cut through the frame exposing the rough opening Do not damage the drywall where it will remain exp...

Page 4: ...frame Insert the sill filler with the notches over the existing window weep holes DO NOT block any weep holes in the existing window J Apply sill flashing tape Cut a piece of flashing tape 6 longer t...

Page 5: ...les through the head jambs and sill of the frame Space the holes a maximum of 6 from each end and a maximum of 16 on center Note On vent casements place the holes so they do not interfere with the rot...

Page 6: ...where the frame meets the stucco It is important to leave a 2 gap in the sealant line at each of the weep holes of the existing aluminum window frame E Place a shim aligned with the top pre drilled h...

Page 7: ...ior surface of shims to create a continuous seal Follow manufacturer s instructions Note It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the...

Page 8: ...ation Use of inappropriate finishes solvents brickwash or cleaning chemicals will cause adverse reactions with the window and door materials and voids the Limited Warranty For additional information o...

Page 9: ...g partially insert the lock handle into the jamb unlock the unit temporarily attach the crank handle and turn to open A Place the cover over the operator stud and snap into place Position the pocket e...

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