Pegasus W500 Series Technical Manual Download Page 4 | Manualshive

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From the library of: Superior Sewing Machine & Supply LLC

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Summary of Contents for W500 Series

Page 1: ...Cat No 9644 January 1993 W500 Series Technical Manual A PEGASUS From the library of Superior Sewing Machine Supply LLC...

Page 2: ...ir 17 FT140 X 7 ijig S 17 FT140 XyMM P3Sl opei5 17 FTl4O X g f l0tf tja 7 ilg0 17 XX 7 5S 18 18 TX SfiI 7 lSI0 18 x 7 ffiy t iS DiiS0 i8 MD230 rAil U lCOlir 19 MD230 IfZx llUg L 3gF 3 7 ffiy t 19 MD23...

Page 3: ...of spreader 40 Adjusting spreaderstroke 40 Setting position of spreader thread guide 40 Setting thread guide 40 Adjusting foot lift 41 Adjusting spreadertiming 41 Adjusting left to righttiming ofthelo...

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Page 6: ...i d 5 3 u SJg 33 mK cSl o f s sy S0iEa s n s p m 2M 3M W562 01 o o 6 000 W542 01 o 6 500 o 6 000 W562 02 o o 6 000 W542 02 o 6 500 o 6 000 W562 03 o o 6 000 W542 03 o 6 500 o 6 000 W562 05 o o 5 500 W...

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Page 11: ...0 si sia v ssfi r s R AT zm LZ 1c o r m 5 ic j 5i tics fSi 5fi5 ro D ffttic t t riig0L r cSUo 1 ff lt tu S 7 Id iasijsiij iu ro id i 7 li a it fcS c Dt r i m i Xlz iiji sii50r css cl7 cifi rIxy 7r cSl...

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Page 15: ...mIC WC cSO TO 5i s iur cSUo ci g 0 0 5mmlc S oru ntL DtiK 1 3mm 25 0mm 2 If CO tfrtD mm ISS a mm rt mm BISM a mm 2 4 4 8 5 1 a2 4 4 4 7 4 0 4 0 4 3 4 8 3 6 3 9 4 8 3 6 3 9 5 6 3 2 3 5 5 6 3 2 3 5 6 4...

Page 16: ...liS iSli5 8 1 0mm C t t r cStV cSlV s T j uffis xaTic Z ur c5iv jnuffi0Su yfuT y HIS 3 u Z s a sr U ci g isai rsfcsia Tie 7 Tirs S5ur c3Uo 3 g ur c5Uo 2 DgJSSffiy r y 3fifiOr c5Uo 3 TO5tM y D gBSor cS...

Page 17: ...JXti e sss s r ms u X3 6m i Sia S e5 0mm C Cl Sg r6L IfB enrsaa 17 0mm S d ii i c b 5 0jiyfi ur csu 1 0mm 0 5mm mmmmnMi mmmm 1J 8 3 8 7mm 3 7L 5 7 fi JSia 1 6mm r r WTstsia Tt Dmnv mz 7zzi o J h m hl...

Page 18: ...r h S 5fi r c Uo Jf5 sij x i fj 7 li BJSyJ9x l fS mm 2 f 3 W562 01 6 3 5 0 W562 02 6 3 5 0 W562 03 6 3 5 0 W562 05 5 3 5 0 W562 06 5 3 5 0 W562 07 5 3 5 0 a fHSlCctor X_ SiiK cSUo L 5 ro5 fsV iBog ir...

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Page 20: ...i e fifi r m i X as cii Z ur cSUo ffx iu yM W500 05IC fflU Ct SffXia zSlxs M W3 t DW P Z x 7 fi yfiZ TO cg ro x fissi fr cS Uo t m axnu DZ zsixpmm ix Xic jmro PSS rSi SO y h S3tfifi r v S lIUr c5t o 1...

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Page 25: ...ClRy tr cSOc 3 W 5 S IC r y re ur csi W562 01 02 03 06 07 W542 01 02 03 06 07 W500 U a55 y 55 i50JB a 1 0 5 1 1 3 ti S 1 0 5 1 1 8 mVlEi g S C b X 7 i5 ffl iEtfr cSUo r i 12 iEMi a siS f c g s omym vz...

Page 26: ...L csao mic 5i Vlc 6WS SiO it S rEPi Ur P Zx a5 CjK IX 2 gMuru ro t a ms l t Ix 0 c ijEDsnru i 5 i hogg efiiZ v ms Zs F 3lu 3 t ct5lcl Dt c Tie Z s r5smu r c5ix Sj off 23 From the library of Superior S...

Page 27: ...iigic t r csi o 13 gg0 brass i seg titrz 6 boti y s r csu 2 t u S0Lr i ic rl ur iT il srTr cSt o 3 B Dn UoJcmms lllOct5 c uh v C eD s ic0 j a DSi ED i iSrrstcsr 5y i h sw Z3 ia ic 5 r U c r 4 ss5 r sc...

Page 28: ...c ano JU B mm 3 7 4 0 mm c y WS62 21 356 W562 21 364 SfiS A Cmm 9 3 8 8 3 3 3 6 mm 9 7 10 2 9 7 10 2 Cmm 5 5 6 5 5 6 mm 18 18 5 18 18 5 nX auaaaF mm 1 2 1 5 1 2 1 5 W 7Z7Z ffX tf G mm CS P M 7 0 5 000...

Page 29: ...stalling a machine with FT I Add the part marked C as shown when installing a machine with the needle positioner I The hole marked B is provided fitting electric PL 4 025 5 33 ii 48 27 From the librar...

Page 30: ...nstallation is used for W500series machines However the fully submerged installation can be applied too If your sewing articles or operations require such installation please place an order forthe ful...

Page 31: ...maximum speed may have to be decreased depending on sewing conditions such as fabric operation needle size thread stitch length etc Select a correct motor pulley size from Table 1 suitable to your ope...

Page 32: ...e Needle Bar0 5 Oil circulation check Be sure to check that oil is splashing inside Window Note Ifoil does notsplash inside Window check Oil Filter 6 Oil Change Change oil after the first 1 month in o...

Page 33: ...nts be sure to keep the treadle on after the power is turned off until the machine stops Loosen Screw and replace needles Fix the needle with its scarffaced to the rear ofthe machine Note When looseni...

Page 34: ...le gauge etc Refer to Fig and the following remarks and pass threads correctly Generally passthreads asshown by continuous lines Dotted lines When the looperdoes not catch the needle threads because o...

Page 35: ...nce between the line a of Bracket and the line b of the needle thread takeup should be 75mm To adjust loosen Screws Note in I To tighten the needle thread move Needle Thread Takeup the I direction To...

Page 36: ...ead Guides 0 up ordown Note To tighten the needle thread move Needle Thread Guides upward To loosen move them downward Adjust this depending on the nature ofthe threads to be used aM c_ o tight To loo...

Page 37: ...edle machines 6 0 7 0mm for 3 needle machines To adjust loosen Screw 2 need e 5 0 6 0mm 3 needle 6 0 7 0mm 2 needl8 SETTING THREAD GUIDES AND Align the eyes ofThread Guides and 2 with the aligning mar...

Page 38: ...gth turn in the direction For a shorterstitch length turn in the direction Align a reading on Hand wheel with mark while pressing Bunon Note The readings on Handwheel i show approximate stitch length...

Page 39: ...the needle plate surface when the needle is at the highest position 1 Raise the needle bar to the highest position by turning hand wheel 2 To adjust remove Cap Screw loosen Screw and move the needle b...

Page 40: ...red 3 CLEARANCE BETWEEN NEEDLE AND LOOPER POINT Set the clearance between the left needle and the looper point 0 1 0 2mm when the looper point is behind the left needle centerline To adjust loosen Scr...

Page 41: ...Adjust the diff feed dog so that point B is even with main feed dog point C To adjust loosen Screws and and move the feed dogs up or down as required ADJUSTING FEED DOG TILT When the feed dogs rise to...

Page 42: ...eader threads or the fabric thickness then shift the point g to the left not exceeding 5 0mm and set Spreader Thread Guide as near as possible to the needle holder If the spreader thread is not hooked...

Page 43: ...ust Screw 2 so that its head touches Lever Lock this position with Nut FOOT LIFT Table 7 Machine type Foot 111Ft mm 2 neeclle 3 needle W562 01 6 3 5 0 W562 02 6 3 5 0 W562 03 6 3 5 0 W562 05 5 3 5 0 W...

Page 44: ...t to right timing of the looper to the needle may change when the looperavoiding motion is adjusted In this case adjust as in the above ADJUSTING THE TIMING BETWEEN NEEDLE AND LOOPER S BACK AND FORTH...

Page 45: ...iod oftime oil Crank ADJUSTING FABRIC GUIDE Fabric Guide g ensures a constant distance between the fabric edge and the right needle To adjust loosen Screw 3 and move Fabric Guide g right or left as re...

Page 46: ...ad between the knives and make sure that the knives cut sharp POSITION OF LOWER KNIFE HOLDER The position of Lower Knife Holder determines the trimming position ofthe knives Adjust this so that the ex...

Page 47: ...TION TO CLUTCH Align mark A on Crank and mark A on Sleeve Q with mark A on Plate Remove Cap Screw and insert the grease Remove Screw and check whether the clutch is full with grease or not LUBRICATION...

Page 48: ...o that elastic runs into Guides and in a straight line To adjust loosen Screws and and move Guides and left or right as required ADJUSTING ELASTIC FEEDING RATE Two settings are availableforthis meteri...

Page 49: ...irection To decrease the feeding rate turn in the direction ADJUSTING PRESSURE Adjust pressure for different elastics To make this adjustment loosen Nut and turn Adjusting Screw to or as required To i...

Page 50: ...THE MAXIMUM FEED RATIO W562 01 02 03 06 07 W542 01 02 03 06 07 On these subclasses normal diflerential feed ratio can be changed from 1 0 5 1 1 3 standard to 1 0 5 1 1 8 Refer to Fig Loosen Screw and...

Page 51: ...part A ofthe machine arm figure 1 or 2 is marked Each shows the distance between the upper shaft and the lower shaft The relationship between this figure and the timing belt mark is shown on Table 8...

Page 52: ...ole ofthe crankshaft 1Re tighten Screws and afterScrew istightened 2 Turn Pulley and bring the looper to the extreme right end of its travel Movethe needle barto the lowest position by hand 3 Keeping...

Page 53: ...available as an option Talbe 9 Machine gauge W562 21 356 W562 21 364 Left needle height A mm 9 3 3 7 4 0 Looper setting B mm Spreader height C mm 9 7 10 2 9 7 10 2 Spreader height O mm 5 5 6 Spreader...

Page 54: ...each Needle is not damaged or bent 2 Check all Needles are correctly set Check threading is correct 4 Check about 30mm of thread chain remains behind Presser Foot 5 Check the oil jets in Oil Sight Wi...

Page 55: ...06 454 0561 PEGASUS SEWING MACHINE MFG CO LTD 5 7 2 Sagisu Fukushima ku Osaka553 Japan Phone 06 454 0561 Cat NO 9A2029 January 1993 1992 PEGASUSSEWING MACHINE MFG CO LTD From the library of Superior...

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