PEERLESS Partner PP-120 Installation, Operation & Maintenance Manual Download Page 4

3

A. Locating the Water Heater

High heat sources (generating heat 100

o

F / 37

o

C or greater, such as 

stove pipes, space heaters, etc.) may damage plastic components 

of the water heater as well as plastic vent pipe materials. Such 

damages ARE NOT covered by warranty. It is recommended to keep 

a minimum clearance of 8” from high heat sources. Observe heat 

source manufacturer instructions, as well as local, state, provincial, 

and national codes, laws, regulations, and ordinances when installing 

this water heater and related components near high heat sources.
All water heaters eventually leak. Locate the water heater where any 

leakage from the relief valve, related piping, tank, or connections 

will not result in damage to surrounding areas or lower floors of the 

building. Any water heater should be installed in such a manner that 

if it should leak the resulting flow of water will not cause damage 

to the area in which it is installed. National Plumbing codes require 

a drain pan for any water heater installation. This drain pan should 

be sized with a maximum depth of 2”, and a minimum diameter 

2” greater than the diameter of the water heater. The drain pan 

should empty into an open drain line. This drain line should be 

3/4” ID minimum, piped to an open drain. Leakage damages ARE 

NOT covered by warranty. Failure to install a drain pan is the sole 

responsibility of the owner and/or installer. Reference UPC 2000 

(Uniform Plumbing Code) Section 510 - Protection from Damage or 

IPC 200 (International Plumbing code) Section 504 - Safety Devices. 

Leakage damages ARE NOT covered by warranty.

In addition, water leak detection devices and automatic water shutoff 

valves are readily available at plumbing supply houses. IT IS HIGHLY 

RECOMMENDED BY THE MANUFACTURER TO INSTALL WATER LEAK 

DETECTION DEVICES AND AUTOMATIC SHUTOFF VALVES IN ANY 

WATER HEATER INSTALLATION WHERE A LEAKAGE OF WATER COULD 

RESULT IN PROPERTY DAMAGES. 
This water heater must be installed upright in the vertical position as 

described in this manual. DO NOT attempt to install this water heater 

in any other orientation. Doing so will result in improper water heater 

operation and property damage, and could result in serious personal 

injury or death.

This water heater is certified for indoor use only. DO NOT INSTALL 

OUTDOORS. Outdoor installations ARE NOT covered by warranty.
Choose a location for the water heater as centralized to the piping 

system as possible. Also, locate the water heater and domestic water 

piping where it will not be exposed to freezing temperatures. All 

piping should be insulated. Additionally, place the water heater so 

that the drain, controls, and inlets/outlets are easily accessible.
NOTE: To save on heating costs and improve energy efficiency keep 

the distance between the boiler and water heater to a minimum 

to reduce heat loss from excess piping and keep friction loss at a 

minimum. Ensure all piping between the boiler and water heater is 

properly insulated to minimize heat loss.
The water heater may be located some distance from the boiler 

provided the circulator meets flow requirements through the coil. 

The greater the distance from the water heater to the boiler the 

longer the response will be to a call for hot water.
This water heater must be installed vertical on a level surface.
NOTE: In the State of California, the water heater must be braced, 

anchored, or strapped to avoid moving during an earthquake. 

Contact local utilities for code requirements in your area. Visit http://

www.dsa.dgs.ca.gov or call 1-916-445-8100 and request instructions.
However, applicable local codes shall govern installation. For 

residential water heaters of a capacity greater than 52 gallons, consult 

the local building jurisdiction for acceptable bracing procedures.
NOTE:  If you do not provide the minimum clearances shown in 

Figure 1, it might not be possible to service the water heater without 

removing it from the space. 
NOTE: A combustible door or removable panel is acceptable front 

clearance.

Figure 1 - Drain Pan Installation and Recommended Service Clearances

Approximate Time / Temperature Relationships in Scalds

120

o

F

More than 5 minutes

125

o

F

1 1/2 to 2 minutes

130

o

F

About 30 seconds

135

o

F

About 10 seconds

140

o

F

Less than 5 seconds

145

o

F

Less than 3 seconds

150

o

F

About 1 1/2 seconds

155

o

F

About 1 second

Table 1 - Approximate Time / Temperature Relationships in Scalds

Part 2 - Prepare the Water Heater

COLD WEATHER HANDLING - If the water heater has been stored 

in a very cold location (BELOW 0

o

F) before installation, handle with 

care until the components come to room temperature. Failure to do 

so could result in damage to the water heater.

Remove all sides of the shipping crate to allow the heater to be moved 

into its installation location.

NOTE:  If you do not provide the minimum clearances shown in 

Figure 1, it might not be possible to service the water heater without 

removing it from the space. 
NOTE: A combustible door or removable panel is acceptable front 

clearance.

Summary of Contents for Partner PP-120

Page 1: ...Partner Water Heater Peerless Indirect Fired Installation Operation Maintenance Manual ...

Page 2: ...may be the AHJ NOTE The manufacturer reserves the right to modify product technical specifications and components without prior notice For the Installer This water heater must be installed by qualified and licensed personnel The installer should be guided by the instructions furnished with the water heater and by local codes and utility company requirements Installations Must Comply With Local sta...

Page 3: ...nents of the water heater as well as plastic vent pipe materials Such damages ARE NOT covered by warranty It is recommended to keep a minimum clearance of 8 from high heat sources Observe heat source manufacturer instructions as well as local state provincial and national codes laws regulations and ordinances when installing this water heater and related components near high heat sources C Freeze ...

Page 4: ...alized to the piping system as possible Also locate the water heater and domestic water piping where it will not be exposed to freezing temperatures All piping should be insulated Additionally place the water heater so that the drain controls and inlets outlets are easily accessible NOTE To save on heating costs and improve energy efficiency keep the distance between the boiler and water heater to...

Page 5: ...ity Continuous Flow Example PP 40 314 75 X 45 280 25 MODEL HEAT EXCHANGER SURFACE VOLUME PRESS DROP FT TEST PRESS WORK PRESS 180O BOILER WATER FIRST HOUR RATINGS GAL 200O BOILER WATER FIRST HOUR RATINGS GAL 180O F BOILER BTU SIZE 200O F BOILER BTU SIZE RECOMMENDED FLOW RATE 140O F 115O F 140O F 115O F PP 30 LB 15 SQ FT 1 5 GAL 6 0 300 PSI 150 PSI 169 234 189 257 114 000 131 000 8 PP 40 20 SQ FT 2 ...

Page 6: ...0 111 133 150 B COLD START 40 60 83 99 112 A B WARM START 60 90 126 150 169 PP 45 A COLD START 53 80 111 133 150 159 186 187 B COLD START 40 60 83 99 112 119 139 140 A B WARM START 60 90 126 150 170 181 211 212 PP 60 A COLD START 133 150 159 186 187 212 231 B COLD START 99 112 119 139 140 159 173 A B WARM START 153 173 183 214 215 244 266 PP 80 A COLD START 133 150 159 186 187 212 231 239 265 281 ...

Page 7: ... Be sure that the arrow on the circulator is facing the correct flow direction See pressure drop sizing for circulator this manual On the tank the boiler return connects to the return side of the boiler The return s from heating loop s should have a flow check or swing check valve installed before the return pipe from the tank Steam boiler applications Use only with Peerless Series 63TM or Series ...

Page 8: ...s used a thermal expansion tank must be installed on the cold water supply between the tank and valve If the tank is replacing a tankless coil in the boiler disconnect coil plumbing and use the cold inlet pipe and hot water outlet pipes for the water heater D Temperature and Pressure Relief Valve The temperature and pressure T P relief valve is provided on all models Install as detailed in the pip...

Page 9: ...here is a back flow preventer or any other type of no return or check valve in the system a thermal expansion tank IS MANDATORY The expansion tank must be sized for the entire water volume of the hot water system A weeping relief valve indicates the need for an expansion tank See the Typical Expansion Tank example in the Piping section for details G Pressure Drop Sizing For Circulator The boiler c...

Page 10: ...w preventer and the cold water inlet 3 All circulators should have an integral flow check 4 Drains and check valve between the heating appliance and water heater will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve ...

Page 11: ...w check 4 Drains and check valve between heating appliance and water heater will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommended to help prevent sca...

Page 12: ...quired 2 A thermal expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet 3 All circulators should have an integral flow check 4 Drains and check valve between heating appliance and water heater will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The install...

Page 13: ...s recommended that a disconnect switch be installed between the boiler control and the water heater Figure 11 Wiring with Circulators Figure 12 Wiring with Zone Valves CAUTION When wiring the water heater and controls be sure to label all wires to ease future maintenance Wiring errors can cause improper and dangerous operation CAUTION NOTE DO NOT attempt to remove the control well The control well...

Page 14: ... the water heater to properly flush the system 4 Initiate a call for hot water Ensure each zone valve or circulator operates only when its thermostat calls for heat Purge each zone of air to ensure proper operation 5 Set the water heater to the desired temperature Boiler high limit should be set at least 20oF higher than the heater temperature Set the low limit of the boiler control at the minimum...

Page 15: ... is blocked or does not operate properly NOTE TAKE CAUTION WHEN OPERATING RELIEF VALVE DISCHARGED WATER MAY PRESENT A SCALD RISK Drain Valve Open the drain valve and drain a few quarts of water from the bottom of the tank to flush any hard water deposits Replace if valve is blocked or does not operate properly NOTE TAKE CAUTION WHEN OPERATING DRAIN VALVE DRAINED WATER MAY PRESENT A SCALD RISK Fina...

Page 16: ...ge Air Not Enough Hot Water Zone valve restriction 1 full bore replace zone valve Circulator arrow reversed Reverse circulator Tank temperature too low Raise tank temperature Boiler temperature too low Raise boiler temperature Boiler sized too small Check sizing chart Tank sized too small Demand flow rate too high Install mixing valve Raise tank temperature Air trap in loop Purge air Install flow ...

Page 17: ... Installation Address Product Name Serial Number s Comments Installer s Code Name Installers Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign after the qualified installer service technician has fully reviewed the installation safety proper operation and maintenance of the system If the system has any problems please call the qualified installer service techn...

Page 18: ...r future reference TO THE OWNER This water heater should be inspected annually by a Qualified Service Agency X8033 R16 10 19 1M Printed in U S A PB HEAT LLC 131 S CHURCH STREET BALLY PA 19503 2019 PB Heat LLC All rights reserved The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe Drinking Water Act Section 1417 ...

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