PEERLESS 1 1/2TU7 Repair Instructions Download Page 12

 TABLE V-TROUBLES (continued)

TROUBLE  

PROBABLE CAUSE 

REMEDY 

Pump loses prime after starting 

Air leaks in suction line. 
 
 
 
 
Insufficient available NPSH 

Tighten packing. Check for air leaks between 
sleeve and shaft and replace O-ring if there 
is an air leak. Check all suction line joints 
for bad gaskets and loose joints. 
 
Check NPSH requirements of the pump and 
increase the system available NPSH 
accordingly.  

Overload on driver 

Pump speed high. 
 
 
 
 
 
Total head lower than rating. 
 
 
 

 

Tight packing. 
 
 
 
Liquid is of higher specific gravity or 
Viscosity than rating. 
 
Mechanical trouble of pump or driver. 

Motor voltage higher than name plate rating 
will cause the motor to run faster. Either 
reduce motor voltage or trim impeller  
diameter. On other drives, reduce speed if  
possible. If speed reduction not realized, 
trim impeller diameter.** 

Check suction and discharge pressures and 
determine the total dynamic head. If TDH 
lower than ratings, throttle discharge to rated 
TDH or, if this is not possible, reduce  
impeller diameter.** 

Stop pump – following proper repacking pr- 
cedure. Check for scored sleeve; and for sleeve 
run-out if packing wears rapidly. Replace 
sleeve and packing as required.  

Check with Peerless distributor to determine 
If a larger motor is required. 

See if pump and motor turn freely. Check 
impeller fit, shaft straightness and ball  
bearings. 

Pump vibrates or is noisy 

Driver unbalanced. 
 
 
Misalignment 

Cracked foundation. 

Worn ball bearings. 
 
 
 
Unbalanced impeller. 

Bent shaft. 

Disconnect driver and operate it alone. Check 
pump for large pieces of debris, such as wood, 
rags, etc. 

Realign pumping unit. 

Replace foundation. 

Replace bearings. Check lubricants for proper 
Grade. Check pump alignment. Check for  
Condensation on water cooled bearings. 

Rebalance. 

Replace 

 

** 

Always obtain new trim diameter from Peerless Pump Company representative. 

3-6. SPARE PARTS. To keep delays to a minimum 
when pump repairs are required, we suggest that the 
following spare parts be stocked. The number of each 
part required depends upon the application. For a 
minimum, we recommend: 
  (A) One inboard bearing. 
  (B) One outboard bearing. 
  (C) One set of shaft sleeves for packed pumps. 
  (D) 2-4 sets of packing for packed pumps or a set of  
       mechanical seals for pumps so equipped. 
  (E) One set of case wear rings when fitted. 
  (F) In some cases, an entire rotating element should be  
       stocked. 
 
 
 
3-7. To obtain quick and accurate service when ordering 
spare parts, provide the following information:  

(A)  Pump size and type as noted on nameplate. 
(B)  Pump serial number as noted on nameplate. 
(C) The name and number of the parts as shown on 

the sectional drawings. 

(D)  Quantity required of each item.  

Aid may be obtained from the Peerless Pump Company 
representative, or an authorized distributor, for planning 
an adequate supply of spare parts. 
 
 
NOTICE: Materials of construction, specifications, 
dimensions, design features, and application 
information, where shown in this bulletin, are subject to 
change and/or modification without notice by Peerless 
Pump Company at their option.  
 
 
 

 
 

Peerless Pump Company 

P.O. Box 7026- Indianapolis, IN 46207-7026 
Phone: (317) 925-9661-Fax: (317) 924-7388

 

 

BULLETIN NO. 2883820 

Rev 10-04 

12 

Summary of Contents for 1 1/2TU7

Page 1: ...which do not apply to the specific pump being repaired a Remove the nuts from the gland bolts 17B and remove glands 17 from the shaft 6 The gland halves are separable of the manufacturer and may also...

Page 2: ...on which bearings mount must be smooth have a finish not less than 32 micro inches and have shoulders square and free from nicks c Measure the OD of the integral impeller wear surfaces rubber O ring...

Page 3: ...on material and tack weld if old rings were tacked The ID is factory machined for proper fit d Turn the OD of the new rings to provide the proper diametrical clearance and to be smooth and concentric...

Page 4: ...ft Hand Casing Ring 63 Stuffing Box Bushing 13 Packing 68 Shaft Collar 14 Shaft Sleeve 69A Bearing Lock washer 16 Outboard Bearing 73A Casing Gasket Not Shown 17 Packing Gland 73B Bearing Cover Gasket...

Page 5: ...Right Hand Casing Ring 58A Inter stage Sleeve A 7A Left Hand Casing Ring 63 Stuffing Box Bushing 13 Packing 68 Shaft Collar 14 Shaft Sleeve 69A Bearing Lock washer 16 Outboard Bearing 73A Casing Gaske...

Page 6: ...hing 13 Packing 68 Shaft Collar 14 Shaft Sleeve 69A Bearing Lock washer 16 Outboard Bearing 73A Casing Gasket Not Shown 17 Packing Gland 73B Bearing Cover Gasket 17B Gland Bolt 107A Oil Retaining Shie...

Page 7: ...SHAFT IN CONTACT WITH THE INNER RING OF THE BEARING 3 APPLY HAMMER ALTERNATELY AT OPPOSITE POINTS AVOID COCKING USING A BEARING PULLER 1 PLACE BEARING PULLER BEHIND BEARING INNER RING SET PULLER JAWS...

Page 8: ...0TU22C2 FIGURE 5 INTERSTAGE SLEEVE BUSHING DIAMETRICAL CLEARANCES INCHES 0 008 0 012 1 TU7 15TU7A2 2TU8 2TU8A2 2TU10 2TU10A2 2TU10G2 2TU12 2TU12A2 3TU10 3TU10A2 3TU13 3TU13A2 3TU13G2 3TU13 3TU135A2 3T...

Page 9: ...housing 31 for oil lubricated bearings r Install coupling key assemble coupling half on the shaft and tighten the setscrew s Check run out of the interstage sleeves on assembled rotor Maximum run out...

Page 10: ...bricant breaks down into acid Wrong lubricant TABLE II TORQUE VALUECHART TORQUE VALUE FT LB TORQUE VALUE CHART TORQUE VALUE FT LB SIZE INCH MEDIUM CARBON STEEL SAE 5 105 120 000 PSI MAT L CODE 509 3 4...

Page 11: ...viscosity at 100 degrees 2 Change the first oil after operating 1000 Fahrenheit with rust and oxidation inhibitors should be used hrs or 60 days whichever occurs sooner 3 Frequency of oil change ther...

Page 12: ...sconnect driver and operate it alone Check pump for large pieces of debris such as wood rags etc Realign pumping unit Replace foundation Replace bearings Check lubricants for proper Grade Check pump a...

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