Pearl VX10.2XLPROR Owner'S/Operator'S Manual Download Page 9

– 9 –

1.  Always use the included GFCI plug.

2.  In  the  event  of  a  malfunction  or  breakdown,

grounding provides a path of least resistance for

electric  current,  reducing  the  risk  of  electric

shock.  This tool is equipped with an electric cord

which  has  an  equipment-grounding  conductor

and a grounding plug.  The plug must be plugged

into  a  matching  outlet  that  is  properly  installed

and grounded in accordance with all local codes

and ordinances.

3. Do not modify the plug provided – it is intended

to  be  used  with  the  included  GFCI  plug  and

extension cord.  If using an adaptor for a 2-prong

outlet,  always  attach  the  adaptor  to  the  GFCI

plug, never to the power cord.

4.  Improper  connection  of  the  equipment-

grounding  conductor  can  result  in  a  risk  of

electric shock.

5.  Check  with  a  qualified  electrician  or  service

person  if  you  do  not  completely  understand  the

grounding instructions or are unsure that the tool

is properly grounded.

6. If an additional extension cord is needed, attach

it  to  the  3-prong  GFCI  plug.    Never  use  an

extension cord longer than 50 feet.

Always repair or replace a damaged or worn cord

immediately.

7. This saw is intended for use on a circuit that has

an  outlet  that  looks  like  the  one  illustrated  in

Figure 2

.  The GFCI plug used on the saw has a

grounding plug that looks like the plug illustrated

in 

Figure 2(A)

.  A temporary adaptor, which looks

like  the  adaptor  illustrated  in 

Figures  2(B)

and

2(C)

, may be used to connect the GFCI plug to a

2-pole  receptacle,  as  shown  in 

Figure  2(B)

,  if  a

properly  grounded  outlet  is  not  available.    The

temporary  adaptor  should  be  used  only  until  a

properly  grounded  outlet  can  be  installed  by  a

qualified electrician.  The green-colored rigid ear,

lug,  etc.,  extending  from  the  adaptor  must  be

connected  to  a  permanent  ground,  such  as  a

properly grounded outlet box.

8. Position of the Tile Saw.

•  To avoid the possibility of the appliance plug

or  receptacle  getting  wet,  position  the  tile

saw  to  one  side  of  a  wall-mounted

receptacle  to  prevent  water  from  dripping

onto  the  receptacle  or  plug.    The  user

should  arrange  a  “drip  loop”  in  the  cord

connecting  the  saw  to  a  receptacle.    The

“drip loop” is that part of the cord below the

level of the receptacle, or the connector (if

an  extension  cord  is  used);  it  prevents

water  from  traveling  along  the  cord  and

coming  into  contact  with  the  receptacle.

See Figure 3

.

•  If the plug or receptacle does get wet, do not

unplug  the  cord.    Disconnect  the  fuse  or

circuit  breaker  that  supplies  power  to  the

receptacle.    Then  unplug  and  examine  for

the presence of water in the receptacle.

•    If  the  receptacle  is  wet,  dry  it  and  make

certain  that  the  GFCI  Plug  is  reset  before

plugging it back into the receptacle.  Do not

reconnect  the  fuse  or  circuit  breaker  until

the receptacle is dry.

NOTE

Use of a Temporary Adapter is not permitted

in Canada.

Figure 2

(A)

(B)

(C)

GFCI
plug

Grounding pin

Cover of

grounded

outlet box

Metal

Screw

Grounding

Means

(Lug)

Grounding pin

viii. GROUNDING INSTRUCTIONS

Summary of Contents for VX10.2XLPROR

Page 1: ...ould record the Serial Number of your Tile Saw on this Owner s Operator s Manual and on the Warranty Card The Warranty Card must be sent back with all the required pertinent information for the warranty to take effect Covered by one or more of the following US Patents 6 080 041 6 119 676 6 272 990 6 460 533 and D458 282 Pearl Abrasive Co 2 1 TILE SAW REV 2 R RENTAL ...

Page 2: ...ractices fOr tile saw 7 viii grOunding instructiOns 9 iX using the cutting table 10 X care and Maintenance 11 Xi bearing hOusing replaceMent 13 Xii cutting depth 13 Xiii belt replaceMent 14 Xiv replaceMent part lists 14 Xv accessOries and parts 19 Xvi the right blades dOes the right JOb 20 Xvii hOw tO Order parts 20 Xviii electrical MOtOr specificatiOn 21 XiX trOubleshOOting 22 page ...

Page 3: ...act resistant lenses they are not safety glasses Use face or dust mask if cutting operation is dusty and ear protectors plugs or muffs during extended periods of operation 13 Do not overreach Keep proper footing and balance at all times 14 Maintain tools in top condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Inspect ...

Page 4: ...nect from receptacle Keep cord from heat oil and sharp edges 23 Guard against electric shock Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures 24 Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 25 Stay alert Watch what you are doing Use common sense Do not operate tool w...

Page 5: ...ty ON OFF switch Automatic Thermal Overload protects your saw from power surges and motor overheating Heavy Duty Stainless Steel Water Tray Stainless Steel Rail guides Adjustable Cutting Head allows user to align saw at any time 10 Sealed Metal Roller bearings Blade Capacity 10 Diagonal Cut up to 18 tiles and rip cut up to 24 in length The heavy duty cast to last construction and quality component...

Page 6: ...R SAW Roller Kit Water Tray Carriage Assembly Main Table Assembly Motor Assembly Blade Guard Diamond Blade Blade Guard Adjustment Knob Vertical Arm Assembly Lock Pin Drip Tray Blade Wrench Power Switch FRONT 45º 90º Rip Guide ...

Page 7: ... OPERATING PRACTICES FOR TILE SAW 1 Use safety equipment wear safety approved hearing eye head and respirator protection 2 Read and understand the symbol definitions contained in this manual 3 Read and understand all warnings and instructions on the machine 4 Read all safety materials and instructions that accompany any blade or accessory used with this machine 5 Establish a training program for a...

Page 8: ... the water tub enough to submerge the water pump with clean water only Replenish as necessary and clean the water tub frequently Do not operate a wet cutting blade without adequate water flow to both sides of the blade Never run the pump dry 15 When cutting always hold the material firmly lying flat supported by the main table with one edge resting against the main table backstop Do not attempt to...

Page 9: ...tor illustrated in Figures 2 B and 2 C may be used to connect the GFCI plug to a 2 pole receptacle as shown in Figure 2 B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug etc extending from the adaptor must be connected to a permanent ground such as a...

Page 10: ...andard 3 prong outlet or extension cord Features Cutting table marked in inches for precision cuts 14 cutting table provides more support during larger cutting jobs than the standard 11 cutting tables Using 90 Rip Guide 1 Set the rip guide by positioning it on the desired dimension and tighten the threaded knob Make sure that the rip guide is firmly tightened to avoid slippage The rip guide can be...

Page 11: ...e red pivot adjuster on frame base Adjust roller tension against extrusion carriage by loosening socket head bolt directly below adjuster See Figure 5 C With bolt loose turn red pivot adjuster 3 4 wrench is needed either counter clockwise putting the roller into the extrusion or clockwise pulling the roller away from the extrusion D Tighten lower hex bolt when finished E Since four rollers are adj...

Page 12: ... top of vertical arm Rotate complete motor assembly as required until alignment is attained Tighten all four bolts and re check alignment 6 Tub Tray Insert the large rubber stopper in the drain hole See Figure 8 7 Positioning the Saw in the Tub A Place the saw in the tub positioning the Vertical Arm on the same side as the relief in the tub shown in Figure 10 B Line the saw up with the molded guid...

Page 13: ...ead in a completely horizontal position 4 Slide the new bearing housing with the flat portion facing upwards onto the 4 screws located below the mounting plate Take care not to damage the inner flange Lock the bearing housing into place by using brackets and nuts 5 Pull the motor toward you place the belt on the pulleys and tighten the motor position adjustment screw Be sure to leave some slack on...

Page 14: ...y nudge the motor slightly forward so there is a little slack in the belt 6 Take off the old belt and replace with new belt 7 To re assemble follow steps in reverse order xiii BELT REPLACEMENT xiv REPLACEMENT PARTS LIST Figure 13 vX10 2XlprOr vertical arM asseMbly 1 Arm Vertical V380101 MA 2 Mount Motor 10 V380201 3 Hex Bolt 375 16x1 Grade 5 V3800 4 Washer 375 A N Flat 65 O D Max V3801 5 Set Screw...

Page 15: ...er Splash Guard PSV10023 20 Switch Box Cover with Gasket PSV0002LR 21 Toggle Switch PSV00001R 22 Circuit Breaker PSV10024 23 Motor Adjustment Clip PSV10025 24 Mounting Plate PSV10026R 25 25 Rubber Belt PSV10027 26 Bearing Attached to Pulley PSV10028 27 Blade Shaft PSV00003 28 Liquid Cooled Bearing Housing PSV000010 28A Water I Adapter for Bearing Housing PSV00710 29 Bearing attached to Inner Flang...

Page 16: ...UNCx3 5 V3807 7 Bumper Stop 12142 8 Socket Head Cap Screw Plated 25 20UNC x 625 V3808 9 T Bolt V380207 10 10 Cutting Head V380400 11 Vertical Arm Assembly V380200 12 Shaft Pivot V380202 MA 13 Handle Adjustable 6270K34 14 Fender Washer Metric V3811 15 Bolt 10mm x 25 V3812 16 Washer Lock 10mm V3813 PART NAME PART NUMBER 3 1 7 6 13 4 11 12 5 4 10 14 8 2 vX10 2XlprOr Main asseMbly 15 9 16 ...

Page 17: ...03 7 Bolt 1 4 20UNCx32L V03051 8 Flat Head Socket 25 20x1 5 V3815 9 Set Screw 25 20x1 25 V3816 10 Screw 1 4 20UNCx27 5L V03056 PART NAME PART NUMBER 9 8 1 4 3 6 3 4 7 2 5 vX10 2XlprOr table asseMbly 1 Rail Guides V31008SS 10 2PRO Set of 2 2 Screw Sockethead 1 4 20x6 2 V3808 3 Shim Optional V31018 4 End Casting V31009 MA PART NAME PART NUMBER 3 4 1 2 vX10 2XlprOr carriage asseMbly 4A 10 ...

Page 18: ...nly with stainless steel rails V31003M 5 Base Sub Assembly V31000 6 Rubber Feet for Frame set of four V310010 7 Pivot Adjuster V31002 MA 8 Screw Sockethead 5 16 18x2 12178 9 Bushing Pin Lock V31016 MA 10 Chain V31017 A 11 Pin Lock V31017 B 12 Ring V31017 C PART NAME PART NUMBER 9 12 11 8 7 1 2 3 3 4 5 6 vX10 2XlprOr base asseMbly 10 2 3 1A ...

Page 19: ...ty Drip Tray 1 Part Number V35011P Name Qty Stainless Steel Water Tray 1 Drain plug not included Name Qty Drain Plug 1 Part Number V35015 Name Qty Complete 45 90 Rip Guide with Knob 1 Part Number V35000 Knob Only 1 V35016 Optional Name Qty Extension Table 1 Part Number V38008 Name Qty GFCI 1 Part Number V35018 REV A Name Qty Extension Cord 1 Part Number V35019 ...

Page 20: ... s Copy of original invoice s 3 Freight charges must be assumed by sender 4 Returning goods are subject to a 15 handling charge to cover our cost of repacking and restocking All Prices are subject to change without notice Disclaimer Pearl Abrasive Co reserves the right to make changes or improvements on its products without incurring an additional obligation including any obligation to make corres...

Page 21: ...m electricity Black Green Motor Green Wiring Box Black White White White Overcurrent Breaker Switch Power Outlet for Water Pump WARNING To avoid permanent motor damage you must use the correct extension cord Never use more than one extension cord at a time Follow the chart for proper size WIRE GAUGE No 12 No 10 No 8 No 6 LENGTH OF CORD 2 hp 115V 25 50v 75 Horse Power 2 hp Volts 115 V 60hz Amps 15 ...

Page 22: ...properly according to safe operating practices section Blade may be out of balance try a different blade Arbor shaft bearings possibly worn have tool serviced NOT CUTTING SQUARE Check the main table and carriage adjustment as well as the blade alignment procedure located in the care and maintenance section MAIN TABLE DOES NOT MOVE FREELY Inspect the guide rails and rollers for build up of tile chi...

Page 23: ... 23 ...

Page 24: ...YAL ATLANTA DRIVE TUCKER GA 30084 5024 ONTARIO CANADA 375 2 PIDO ROAD PETERBOROUGH ONTARIO K9J 6X7 CORPORATE OFFICE SO CALIFORNIA USA 6832 E SLAUSON AVENUE COMMERCE CA 90040 0031 562 927 5561 FAX 562 928 3857 Toll Free 800 969 5561 www pearlabrasive com ...

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