background image

– 13 –

 

WATER PUMP MAINTENANCE

When  the  machine  has  not  been  used  for  a  long  period  of

time, hard packed dirt may begin to build up inside the pump

and block the pump wheel. If the machine is activated with

the  immersion  pump  blocked,  the  electric  motor  of  the

pump will be damaged within a few minutes! Please follow

the  steps  listed  below  to  clean  the  pump  before  operating

the saw:

1. Remove the immersion pump from the water container.

2. Clean the immersion pump.

3. Loosen the fixing screws of the pump lid.

4. Take the lid off the pump. Be careful not to damage or

lose the gasket underneath.

5. Clean the pump lid.

6. Remove all dirt and incrustations from the pump wheel.

7. Check whether the pump wheel can be easily turned.

8. Then reassemble the immersion pump correctly and

check whether it works properly.

REALIGNMENT

Method 1:

This  procedure  deals  with  the  most  common  source  of

misalignment  that  occurs  when  the  guide  rails  are  not

parallel with the blade.

1.  Place  a  straight  edge  on  the  cutting  table  as  shown  in

Figure 7

.

2.  Loosen  the  left  guide  rail  by  untightening  the  fasteners

found at the ends of the rail. (see figure 7) Do not loosen

the  rail  too  much  to  avoid  excessive  play  during

adjustments.

3.  Make  sure  the  straight  edge  is  placed  flush  against  the

ruler guide. Adjust the left guide rail so the front and rear

edges  of  the  blade  touch  the  straight  edge,  although  a

tolerance of 0.1mm between the front and rear edges is

allowed. Perform this adjustment along the entire length

of the straight edge.

4. Position the table as close to the user as possible. Place

the straight edge flush against the ruler guide and blade.

While  gently  holding  down  the  straight  edge,  move  the

table  towards  the  rear  of  the  saw  and  then  back.  Apply

just  enough  force  to  prevent  the  straight  edge  from

moving due to table vibrations, but not enough to prevent

the blade from displacing the straight edge. Observe any

gaps  that  may  appear  between  the  straight  edge  and

blade or between the straight edge and ruler guide. A gap

exceeding  the  allowed  tolerance  means  that  the  table  is

not  moving  parallel  to  the  blade;  hence,  further

adjustments  as  outlined  in  step  3  will  be  required.

However if scenario A or B described below occurs, other

adjustments may be required instead. 

A.  If  the  straight  edge  only  touches  the  blade  when

the  table  is  positioned  midway  along  the  rail  or  at

the  ends  of  the  rail,  then  the  left  rail  may  be

deformed  (i.e.  bowed). 

See  Figure  8.

Typically  a

bowing displacement of up to 0.2mm will not affect

cutting accuracy. Perform test cuts to determine if

the  rail  should  be  replaced.  If  a  replacement  is

required try swapping the left rail with the right rail

and perform the alignment procedure again. If this

does not solve the problem, then replacement rails

will have to be acquired.

B. If the straight edge touches both edges of the blade

intially,  but  shifts  apart  as  the  table  travels  along

the rail, proceed to method 2 below.

5.  Tighten  the  fasteners  at  both  ends  of  the  left  rail.  If

alignment  has  been  achieved  do  not  proceed  to 

method 2.

Method 2:

This  procedure  corrects  another  source  of  misalignment

that  occurs  when  the  table’s  orientation  is  not  parallel  with

the guide rails.

1.  Lower  the  table  bracket  by  loosening  the  two  affixed

bolts. (see figure 9) Remove the table from the rails.

2. If the table shifts to the right as it travels away from the

user, a shim needs to be added to the guide roller furthest

Figure 7

Figure 8

Fastener

Fastener

Front

Straight

Edge

Ruler

Guide

Left Guide Rail

Straight

Edge

Summary of Contents for PA-7R TILE SAW

Page 1: ...uld record the Serial Number of your Tile Saw on this Owner s Operator s Manual and on the Warranty Card The Warranty Card must be sent back with all the required pertinent information for the warranty to take effect Covered by one or more of the following US Patents 6 080 041 6 119 676 6 272 990 6 460 533 and D458 282 Pearl Abrasive Co TILE SAW REV 3 RENTAL ...

Page 2: ...tiOn and OperatiOn 6 vii prOper Blade use 8 viii saFe Operating praCtiCes FOr tile saw 9 ix grOunding instruCtiOns 10 x Care and MaintenanCe 12 xi eleCtriCal MOtOr speCiFiCatiOns 14 xii replaCeMent parts list 15 xiii trOuBlesHOOting 18 xiv aCCessOries and parts 18 xv tHe rigHt Blades dOes tHe rigHt JOB 19 xvi HOw tO Order parts 19 page ...

Page 3: ...act resistant lenses they are not safety glasses Use face or dust mask if cutting operation is dusty and ear protectors plugs or muffs during extended periods of operation 13 Do not overreach Keep proper footing and balance at all times 14 Maintain tools in top condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Inspect ...

Page 4: ...nect from receptacle Keep cord from heat oil and sharp edges 23 Guard against electric shock Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures 24 Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 25 Stay alert Watch what you are doing Use common sense Do not operate tool w...

Page 5: ...urface while the ball bearing wheels and rollers ensure smooth effortless movement RULER GUIDE The guide allows convenient measurements and promotes precision cuts TABLE RETENTION DEVICE The device secures the cutting table when transporting the saw WATER PUMP A high output water pump provides sufficient water flow to cool the blade PA 7R TILE SAW MOTOR MAX BLADE CAPACITY CUTTING LENGTH CUTTING DE...

Page 6: ...and use the other hand to tighten the nut with the universal wrench Make certain the flanges are pressed flush against the blade and that the nut is firmly tightened but do not over tighten 5 Loosen blade guard adjustment knob lower the blade guard and retighten the knob WARNING Only use 7 blades on this saw Setting a smaller blade may cause the blade to grab the material being cut possibly causin...

Page 7: ...p guide can be used for 45º and 90º cuts from both the left and right side 2 After the rip guide is positioned for the desired cut place material flat against the rip guide and the ruler guide 3 Now you are ready to make your cut 1 Remove threaded knob from the end of the rip guide with the horizontal groove and insert it into the other end with the diagonal grooves 2 Position the rip guide along ...

Page 8: ...ith a wrench DONT S Do not operate the saw without safety guards in position Do not operate the saw with blades larger or smaller than 7 Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Do not force blade into material Let blade cut at its own speed DO S In addition to the following always follow wet recommendations Use appropriate blade for material b...

Page 9: ...or nut with the wrench provided Be careful not to over tighten 12 Check that the blade tracks near the center of the channel in the main table and that the table moves freely from front to back 13 Sometimes the material being cut is not abrasive enough to expose new diamonds on the blade If the blade is not sharpened it will rub against the surface resulting in heat build up in the core To prevent...

Page 10: ...tor Know how to stop the machine quickly in case of an emergency A B Figure 5 C GFCI plug Grounding pin Cover of grounded outlet box Metal Screw Grounding Means Lug ix GROUNDING INSTRUCTIONS Grounding pin 1 Always use the included GFCI plug 2 In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current reducing the risk of electric shock This tool i...

Page 11: ...re plugging it back into the receptacle Do not reconnect the fuse or circuit breaker until the receptacle is dry 9 Extension Cords Always use the extension cord included with the saw If an additional extension cord is needed use only a cord that is intended for outdoor use These extension cords are identified by the marking Acceptable for use with outdoor appliances store indoors while not in use ...

Page 12: ...ircuit breaker cuts the power supply the machine must be inspected by an authorized dealer prior to use CLEANING After every use of the machine Remove dirty water from container Remove dirt and mud from the bottom of the container Rinse the immersion pump with fresh water to prevent the water pump from clogging with residual dirt After wet cleaning and before using the machine again Connect the ma...

Page 13: ...straight edge move the table towards the rear of the saw and then back Apply just enough force to prevent the straight edge from moving due to table vibrations but not enough to prevent the blade from displacing the straight edge Observe any gaps that may appear between the straight edge and blade or between the straight edge and ruler guide A gap exceeding the allowed tolerance means that the tab...

Page 14: ...g freely about the bolt see figure 10 Do this for both flat roller plates 2 Hold the table against the rails The flat rollers should reposition themselves to maintain contact with the rails If the table is not perpendicular to the blade lift the right side of the table instead to obtain the proper angle A square tool will be required to confirm the angle Tighten the bolts Check the table for play ...

Page 15: ...8 Leaf spring PA00008 9 Ball handle PA00009 10 Pin head PA00010 11 M22 Internal C clip PA00011 12 M8 x 1 25 x 30L Socket head bolt PA00012 13 608 LLU radial bearing PA00013 14 M8 x 1 25 x 35L Hex bolt PA00014 15 M8 x 1 25 nut PA00015 16 M8 narrow washer PA00016 17 M4 x 0 7 x 8L Cross screw PA00017 18 M4 x 0 7 Nylon nut PA00018 19 M8 x 1 25 x 20L socket head hex bolt PA00019 20 M8 Spring washer PA0...

Page 16: ... 16 pa 7r MOtOr asseMBlY 14 6 8 18 19 20 27 16 32 29 30 12 13 24 33 39 9 42 15 36 35 17 21 7 36 40 28 38 2 39 43 24 41 37 17 21 5 11 34 4 1 23 22 25 10 37 36 44 37 21 17 45 46 ...

Page 17: ...lat point set screw PA00055 34 D35 d15 Radial bearing 6202 LLB PA00056 35 M4 x 8L Cross tapping screw PA00057 36 M4 x 5L Countersunk tapping cross screw PA00058 37 M4 x 20L Cross tapping screw PA00059 38 Gasket PA00060 39 M4 x 1 25 Acorn nut PA00061 40 20A 125V 12A 250V Toggle switch CX38085 41 7 blade 42 M8 x 1 25 Nut PA00062 43 5 8 11 UNC Nut PA00063 44 Motor fan cover assembly PA00064 45 Water ...

Page 18: ...DURING OPERATION Check to see that the circuit you are using is not overloaded with lights or other equipment The fuse or circuit breaker may not have sufficient capacity use 20 amp power If you are using an extension cord check the extension cord table to be sure it is heavy enough to carry the current this product will draw See Page 14 for electric cord reference EXCESSIVE VIBRATION Check to see...

Page 19: ...inal invoice s 3 Freight charges must be assumed by sender 4 Returning goods are subject to a 15 handling charge to cover our cost of repacking and restocking All Prices are subject to change without notice Disclaimer Pearl Abrasive Co reserves the right to make changes or improvements on its products without incurring an additional obligation including any obligation to make corresponding changes...

Page 20: ...AL ATLANTA DRIVE TUCKER GEORGIA 30084 ONTARIO CANADA 375 2 PIDO ROAD PETERBOROUGH ONTARIO K9J 6X7 CORPORATE OFFICE SO CALIFORNIA USA 6832 E SLAUSON AVE COMMERCE CA 90040 0031 562 927 5561 FAX 562 928 3857 Toll Free 800 969 5561 www pearlabrasive com ...

Reviews: