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NG3000-5000 User Manual Rev 1 PN XXXXXXX 16/01/17

NG3000

(A)

& 5000

(A)

User Manual

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Summary of Contents for NG3000

Page 1: ...NG3000 5000 User Manual Rev 1 PN XXXXXXX 16 01 17 NG3000 A 5000 A User Manual ...

Page 2: ...cal Specification 9 Unpacking 13 Installation 14 Generator Environment 14 Removing the generator from the shipping crate 15 Generator Overview 16 General Dimensions 16 Removal of Transit Brackets 17 Wall Mounting 18 Rear Connections 19 Electrical Connection 20 Fuse 20 Start Up Sequence 21 Normal Operation 22 Unusual Operation 22 Service Requirements 23 Service Schedule 23 Peak Protected 24 Cleanin...

Page 3: ...vant information Users can refer to the contents page to find the relevant information Please review each of the following sections carefully Thank you for selecting Peak Scientific to meet your gas generation needs and should you require any further assistance or support please do not hesitate to contact Peak Scientific or the Peak Partner from which you purchased your generator ...

Page 4: ... works to your schedule Remove the hassle and safety concerns with ordering and replacing pressurized cylinder gas 12 month comprehensive on site warranty Delivering flow rates of 3000cc min or 5000cc min these generators come in two variants the standard model and the enhanced A models which feature an integrated compressor removing the need for an external air supply to be present in the lab To ...

Page 5: ...rality of the foregoing that any defect is not the direct or indirect result of lack of repair and or servicing incorrect repair and or servicing use of wrong materials and or incorrect spare parts 2 Allow the company to inspect the Goods and or any installation and any relevant packaging as and when reasonably required by the Company 5 Subject to the Company being notified of any defect as is ref...

Page 6: ...ated conditions are fully understood or met A CAUTION notice denotes a hazard It calls attention to an operating procedure process or similar which if not correctly performed or adhered to could cause damage to the generator or the application Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood or met Caution risk of electric shock Ensure power to the generat...

Page 7: ...C directives harmonized standards and other normative requirements Low Voltage Directive 2014 35 EU EN 61010 1 2010 Electrical Equipment for measurement control and laboratory use Electromagnetic Compatibility Directive 2014 30 EU EN 61326 1 2013 Electrical Equipment for measurement control and laboratory use All evaluation testing and certification issued by York EMC Services Ltd Donibristle Indu...

Page 8: ...quipment Directive 2012 19 EU These obligations are being met within the B2B compliance group Peak Scientific Instruments Ltd has developed all reasonable due diligence controls to ensure that our products comply with the principles and requirements of the European recast RoHS Restriction of Hazardous Substances Directive 2011 65 EU Similar directives in the United States and China for example hav...

Page 9: ... minimum of 3 hours before operation Inlet Conditions Minimum Air Pressure 8 2 bar 120 psi Maximum Air Pressure 8 8 bar 130 psi Generator Outlets Maximum Gas Output Pressure 5 5 bar 80 psi Maximum Outlet Flow Rate 3000 cc min 0 10 cfm Particles 0 01µm Phthalates NONE Suspended Liquids NONE Gas Outlets 1 x BSPP Start Up Time For Purity 8 hours Electrical Requirements Voltage 230v or 110v Frequency ...

Page 10: ...llowed to acclimatize at room temperature for a minimum of 3 hours before operation Generator Outlets Maximum Gas Output Pressure 5 5 bar 80 psi Maximum Outlet Flow Rate 3000 cc min 0 10 cfm Particles 0 01µm Phthalates NONE Suspended Liquids NONE Gas Outlets 1 x BSPP Start Up Time For Purity 8 hours Electrical Requirements Voltage 230v or 110v Frequency 50 60 Hz Current 3 6 8 A Pollution Degree 2 ...

Page 11: ... minimum of 3 hours before operation Inlet Conditions Minimum Air Pressure 8 2 bar 120 psi Maximum Air Pressure 8 8 bar 130 psi Generator Outlets Maximum Gas Output Pressure 5 5 bar 80 psi Maximum Outlet Flow Rate 5000 cc min 0 17 cfm Particles 0 01µm Phthalates NONE Suspended Liquids NONE Gas Outlets 1 x BSPP Start Up Time For Purity 8 hours Electrical Requirements Voltage 230v or 110v Frequency ...

Page 12: ...llowed to acclimatize at room temperature for a minimum of 3 hours before operation Generator Outlets Maximum Gas Output Pressure 5 5 bar 80 psi Maximum Outlet Flow Rate 5000 cc min 0 17 cfm Particles 0 01µm Phthalates NONE Suspended Liquids NONE Gas Outlets 1 x BSPP Start Up Time For Purity 8 hours Electrical Requirements Voltage 230v or 110v Frequency 50 60 Hz Current 3 6 8 A Pollution Degree 2 ...

Page 13: ...he Peak Partner from where the unit was purchased Follow the unpacking instructions posted on the side of the crate It will require two people to remove the unit from the shipping crate and to manoeuvre the generator to the desired location Please save the product packaging for storage or future shipment of the generator Note Included with the generator is a Fittings Kit containing mains power lea...

Page 14: ...is affected by ambient conditions Note should also be taken to the proximity of Air Conditioning outlets These can sometimes give rise to pockets of air with high relative humidity Operation of the unit within such a pocket could adversely affect its performance Consideration should also be given to the air flow around the unit It is recommended that an air gap of 75mm 3 should be maintained down ...

Page 15: ...he top half of the crate can be slid backwards and away from the rest of the crate With the top of the crate removed the foam insert of top of the generator should also be taken off The generator can now be lifted out of the crate base and onto the floor This should be done again with someone positioned at either side There is a gap in the foam base for hand access one hand should be positioned he...

Page 16: ...Generator Overview General Dimensions The generator must always be placed on a flat level surface Failure to do so will affect the performance of the generator WARNING 430 00 mm 1260 00 mm 410 00 mm 1260 00 mm ...

Page 17: ...ir To remove the transit bracket first remove the 11 screws on the front panel as shown then remove the front panel from the generator Now locate the red transit bracket attached to the compressor foot plate and remove the two screws on the bracket Next remove the transit bracket by first lifting up and then out of the generator Replace the front panel and secure it to the generator using the 11 s...

Page 18: ...arning label Remove the screw from the generator this should be repeated for the other side of the unit and retain Next using the screw which was removed fit the bracket and washers provided to the generator Again this should be repeated for the other side The bracket is adjustable to accommodate varying kickboard widths Finally using the dimensions provided fix the wall plugs to the wall ensuring...

Page 19: ... the left side of the unit The upper port is the Compressed Air inlet and the lower is the Nitrogen outlet A 8 Swagelok fitting is supplied for connection to the application There is no drain on this machine Any moisture liberated by the filter separator is discharged through the high capacity exhaust system where sudden reduction in pressure causes instant evaporation The water vapour is safely r...

Page 20: ...to the mains supply please check the information on the serial plate The mains supply must be of the stated AC voltage and frequency EARTH GROUND E Green Yellow or Green LIVE L Brown or Black Neutral N Blue or White Electrical requirements are 110 or 230VAC nominal 10 depending on chosen model However running continuously at voltages outwith this is not recommended Extended periods at extremes can...

Page 21: ...of the vent cycle the inlet valve will open and the normal operating cycle will begin Pressure should begin to build on the gauge on the front panel reaching 80 psi after approximately 10 minutes The generator has been pre set in the factory to give the specified output flow rate and pressure Once the pressure in the Nitrogen receiver exceeds that setting the generator will stabilise and produce p...

Page 22: ...utilizes a unique single column system where the column is alternately pressurised and vented under a finely tuned timing cycle The rates of pressurisation and venting are accurately set which guarantees high purity better than can be achieved with a similarly sized traditional 2 column system Unusual Operation If at any time the generator begins to emit excessive noise or vibration then it should...

Page 23: ...Silencer Element 02 1016 1 A Versions only As an alternative to purchasing the 12 month service items individually an Annual Service Kit is available as one part number This contains all the filters required for this Generator and offers a costs saving over buying the components separately Purchase Interval Component Part No Qty 12 Months Service Kit NG3000A 5000A 08 4704 1 Service Kit NG3000 5000...

Page 24: ...b to install and setup your generator IQ OQ Certified assurance for applications requiring documented qualification Complete plan Swift response by a Peak Service Engineer within 72 hours planned preventative maintenance Spares Genuine Peak parts with express delivery ensuring optimal performance and lifetime Premium Protected Guaranteed rapid on site response within 24 hours planned preventative ...

Page 25: ...the cloth prior to use Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator Under no circumstances should any solvents or abrasive cleaning solutions be used as these can contain fumes that could be harmful to the generator Care should be taken with Leak Detection Liquids CAUTION CAUTION ...

Page 26: ...fic com For generators that remain unregistered after 1 month from the shipment date the warranty will be considered active from the date of factory dispatch Complete Plan only Go Online or Complete and Return We know that registering any of your recently purchased products is not the first thing on your mind but it is very important to both of us Not all warranties are alike and Peak Scientific s...

Page 27: ...industry leading rapid response service to our customers With Peak Protected your laboratory s productivity becomes our top priority To discuss Peak Protected generator cover and payment options speak to your local Peak Representative or for further information contact protected peakscientific com NG3000 5000 User Manual Rev 1 PN XXXXXXX 16 01 17 Peak Scientific Fountain Crescent Inchinnan Busines...

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