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Service Indication

The Generators have the following Service Indication Stages:-

Stage 1

Once either compressor requires a service the LED indicator (yellow) on the front of the 

Generator will illuminate. 
This is to make the user aware that a service of the Generator is due and should be planned 

at the earliest convenience. The Generator will continue to operate as normal with the LED 

on. 

Stage 2

If the service is not completed the Generator will continue to run. After 2 weeks, the service 
LED indicator (yellow) will start to flash.
This is to make the user aware that the service of the Generator is now overdue and must be 
completed immediately to ensure the continuous trouble free operation of the Generator.

Service Indication Reset

Once the service has been completed the Service Indication LED can be reset in the 
main control PLC. This will be performed by the Peak Service Engineer or trained service 
representative that completes the service operation.

High Duty Indication

The Genius 3010/3013/3020 & 3022 have a ‘HIGH DUTY’ indicator on the front 

panel. This indicator monitors the running condition of the internal compressors and 

illuminates when they have been operating continually for a period of 8 hours.

There are a number of extreme conditions that can affect the duty cycling of the 

compressors inside the generator. These extremes include high ambient temperatures, 

low supply voltages, a high flow requirement and locations of high altitude. Any one 
of these or a combination of a number of these extremes can be evident in a customer 

site.

While the generator is designed to operate fully in these conditions it should be noted 

that the effect of these extremes can force the compressors to run continually. The 

compressors are fully capable of running continually with no detrimental effect.

High Duty Indication Reset

If the compressors have been operating continually for a period of 8 hours the indicator 

light will be illuminated. Once the compressors return to a cycling mode the indicator 
light will automatically switch off. There is no manual intervention required.

Indication of Fault

In most installations the ‘HIGH DUTY’ indicator will never be illuminated. If your Genius 

3010/3013/3020 & 3022 Generator has been operating for a significant period of 

time, then suddenly develops a ‘HIGH DUTY’ indication with no apparent change in 

environmental conditions or flow requirements, it may be indicative of a problem with 
the system such as an external leak or imminent compressor failure.

If this is the case you should contact Peak Scientific or your service provider.

Summary of Contents for Genius 3010

Page 1: ...Genius3010 3013 3020 3022 User Manual Rev 1 PN UM 0008 03 02 17 Genius 3010 13 20 22 User Manual...

Page 2: ...ngs Kit Contents 14 Installation 15 Generator Environment 15 3010 3013 General Dimensions 16 3010 3013 Rear Connections 17 3020 3022 General Dimensions 18 3020 3022 Rear Connections 19 Electrical Conn...

Page 3: ...ant information Users can refer to the contents page to find the relevant information Please review each of the following sections carefully Thank you for selecting Peak Scientific to meet your gas ge...

Page 4: ...Generator designed as a plug and play system Economical More cost effective than any other gas supply method Convenient Gas on demand no hazards no need to worry about running out of gas The Genius 30...

Page 5: ...ality of the foregoing that any defect is not the direct or indirect result of lack of repair and or servicing incorrect repair and or servicing use of wrong materials and or incorrect spare parts 2 A...

Page 6: ...ted conditions are fully understood or met A CAUTION notice denotes a hazard It calls attention to an operating procedure process or similar which if not correctly performed or adhered to could cause...

Page 7: ...uirements Low Voltage Directive 2015 35 EU EN 61010 1 2010 Electrical Equipment for measurement control and laboratory use Electromagnetic Compatibility Directive 2014 30 EU EN 61326 1 2013 Electrical...

Page 8: ...19 EU These obligations are being met within the B2B compliance group Peak Scientific Instruments Ltd has developed all reasonable due diligence controls to ensure that our products comply with the p...

Page 9: ...r 100 psi Maximum Outlet Flow Rate 64 L min 2 26 cfm Start Up Time 30 mins Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 1 x BSPP Drain Outlets 1 x BSPP Pressure Gauges 1 Electri...

Page 10: ...let Flow Rate 64 L min 2 26 cfm Chip Cube Mode increased O2 content to 10 Start Up Time 30 mins Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 1 x BSPP Drain Outlets 1 x BSPP Pres...

Page 11: ...r 100 psi Maximum Outlet Flow Rate 2 x independant outlet of 32 L min 1 13 cfm Start Up Time 30 mins Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 2 x BSPP Drain Outlets 1 x BSPP...

Page 12: ...r 116 psi Maximum Outlet Flow Rate 2 x independant outlet of 32 L min 1 13 cfm Start Up Time 30 mins Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 2 x BSPP Drain Outlets 1 x BSPP...

Page 13: ...e Peak Partner from where the unit was purchased Follow the unpacking instructions posted on the side of the crate It will require two people to remove the unit from the shipping crate and to manoeuvr...

Page 14: ...Tubing x 3m 2 Teflon Tubing x 3m 3 6mm PE Tubing x 3m 4 Compression Fitting x 1 5 6mm Push Fit Fitting x 2 6 Flow Control Silencer x 1 7 UK Mains Power Cable x 1 8 EU Mains Power Cable x 1 9 US Mains...

Page 15: ...s affected by ambient conditions Note should also be taken to the proximity of Air Conditioning outlets These can sometimes give rise to pockets of air with high relative humidity Operation of the uni...

Page 16: ...16 Generator Overview General Dimensions The generator must always be placed on a flat level surface Failure to do so will affect the performance of the generator WARNING 600 mm 23 6 850 mm 33 5 1322...

Page 17: ...Page 17 3010 3013 Rear Connections Compression Fitting 6mm Push Fit Fitting Mains Cable...

Page 18: ...Page 18 3020 3022 Rear Connections Compression Fitting 6mm Push Fit Fitting Mains Cable...

Page 19: ...s classified as SAFETY CLASS 1 THIS UNIT MUST BE EARTHED Before connecting the unit to the mains supply please check the information on the serial plate The mains supply must be of the stated AC volta...

Page 20: ...hing the output pressure gauges on the front panel This will climb to the factory set pressure as noted in the specifications Once this pressure is reached the compressors will continue to run until t...

Page 21: ...cation starts again the system will detect the demand for gas and will automatically start again to suit the demand Generator Cycling The Generator is designed for the internal compressors to cycle Th...

Page 22: ...e application can lead to a reduction in efficiency Tubing Lengths The diameter of the tubing which will be connected to the gas outlet is important and is determined by the length of tubing required...

Page 23: ...ed Generators Kit Includes 4 x 0 01 Micron Filter Element 2 x RAC Filter Element 1 x Inlet Filter Element 2 x 3 2 Valve 4 x 2 2 Valve 6 x Plug In Relay 4 x Comp Service Kit 08 9408 1 Genius 3020 22 An...

Page 24: ...lly for a period of 8 hours There are a number of extreme conditions that can affect the duty cycling of the compressors inside the generator These extremes include high ambient temperatures low suppl...

Page 25: ...to install and setup your generator IQ OQ Certified assurance for applications requiring documented qualification Complete plan Swift response by a Peak Service Engineer within 72 hours planned preve...

Page 26: ...e cloth prior to use Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator Under no circumstances should any solvents or abrasive cle...

Page 27: ...ng Check pressure gauges are showing normal pressure Contact your service provider The mass spec is reporting low pressure Contact your service provider Yellow SERVICE LED on front panel is on constan...

Page 28: ...ic com For generators that remain unregistered after 1 month from the shipment date the warranty will be considered active from the date of factory dispatch Complete Plan only Go Online or Complete an...

Page 29: ...leading rapid response service to our customers With Peak Protected your laboratory s productivity becomes our top priority To discuss Peak Protected generator cover and payment options speak to your...

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