34
L510010D-17
ENGINE MAINTENANCE - 11
WARNING
Make sure there are no fuel leaks before closing the
engine hatch.
Priming Fuel System
To prime the fuel system, cycle the ignition key 3 times
using the following procedures:
1. Turn ignition key to ON position for 5 seconds.
2. Turn ignition key OFF.
3. Pause for 10 seconds.
4. Repeat steps 1-3 three times.
Crank the engine until it starts or 30 seconds elapse. If
the engine does not start, repeat the priming procedures.
Servicing the Primary Fuel Pre-Filter
The frequency of replacing the filter element is
determined by the contamination level of the fuel.
Replace the filter element after the first 25 hours, then
every 50 hours or once a year (whichever occurs first).
WARNING
Improper use, installation or servicing may cause an
explosion or fire resulting in bodily injury, or death.
This unit should only be serviced by a qualified
technician. Read and follow all instructions before
proceeding. Run the engine and check for fuel leaks
after installation or element replacement.
15. Reconnect the fuel supply line to the LPFP.
16. Reconnect the two-wire electrical connectors to
the FCC and the LPFP.
17. Cycle the ignition key several times to run the
electric fuel pumps and fill the FCC bowl with
fuel. Inspect the drain plug area for leaks.
Correct any leaks prior to operating the engine.
18. Start the engine and inspect for fuel leaks.
Correct any leaks prior to operating the engine
any further.
DO NOT ATTEMPT TO SERVICE ANY OTHER PARTS
ON THIS UNIT.
Filter Element Replacement, ENGINE OFF
PRIMARY FUEL PRE-FILTER #: R077019
(SPIN-ON)
NOTE:
This filter may be located in various locations.
Consult your boat manufacturer’s operation manual for
correct location.
1. Loosen the fuel filter by spinning it
counterclockwise. A filter wrench may be
required.
2. Remove the filter. Ensure that the old O-ring is
removed with the filter.
3. Install the new filter by spinning it on clockwise..
Ensure the new filter is installed correctly.
Tighten the filter securely.
4. Start the engine and inspect for fuel leaks.
Correct any leaks prior to operating the engine
any further.
Fuel / Water Separating Filter
Element Part Number R077019
Manufacture Date 10/03/09
Tested To ISO, SAE, and JIC Standards at 5 PSI
WARNING-PRESSURIZED GASOLINE FUEL SYSTEM-FIRE HAZARD
To Replace Filter Element:
Slowly turn element counter clockwise to relieve fuel system pressure.
Once system pressure is relieved remove filter element taking care not to spill fuel.
Lubricate the O-ring of the new filter with a small amount of lubricating oil.
Install filter turning it clockwise until hand tight plus 2/3 to 1 turn.
P/N R143213
R077019
FLAME ARRESTOR
At specified intervals, the flame arrestor should be
checked for blockage caused by dirt or other foreign
material.
Loosen the fastener securing the flame arrestor to the air
intake throttle body. Remove the flame arrestor. Clean
the flame arrestor with solvent and dry with compressed
air. Reinstall the flame arrestor and tighten the fastener
securely.
Summary of Contents for DI Catanium CES
Page 1: ...OWNER S OPERATION AND MAINTENANCE MANUAL...
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Page 12: ...8 L510010D 17 This Page Was Intentionally Left Blank INTRODUCTION 1...
Page 66: ...62 L510010D 17 NOTES 20...
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Page 70: ...Pleasurecraft Engine Group 1737 Highway 76 East Little Mountain SC 29075...