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ICP

 FORCE SENSOR OPERATION MANUAL 

 

 3 

 

Figure 5 - Series 208 General Purpose and Axial 

Connector ICP

® 

Force Sensor Installation Methods 

 
LINKS 

Series  221B  to  227C  ICP

  Link  Sensors  are  designed  for 

measuring compression from a few pounds(N) to 50,000 lbs (to 
222.4 kN), and tension forces from a few pounds (N) to 30,000 
lbs (to 133.4 kN).  A link consists of a standard PCB ring sensor 
preloaded between two hex end nuts.  All hex nuts are internally 
threaded for mounting ease to a customer test structure.  Unlike 
ring  design  sensors,  additional  external  preloading  is  not 
required  as  the  factory  installed  external  mounting  hardware 
places the sensor in a preloaded state. 
 
The hex nuts do not loosen naturally.  

DO NOT ADJUST THE 

NUTS WITH A WRENCH. 

 Loosening or tightening of the 

hex  nuts  will  change  the  preload  applied  to  the  sensor.  The 
result is that the sensor output will no longer match the factory 
supplied  calibration  certificate.    In  the  unlikely  event  the 
mounting hardware becomes loose, contact PCB’s service and 
repair document for proper instructions for returning the sensor 
to PCB for recalibration.. 
 

Figure 6 outlines some possible mounting configurations of the 
link series of sensors. 

 
 

 

Figure 6 – Series 221 to 227 ICP

®

 Force Link Sensor 

Mounting Method 

 
 
3- COMPONENT TRIAX SENSORS

 

PCB’s  line  of  3-Component  force  sensors  is  capable  of 
simultaneously  measuring  force  in  three  (3)  orthogonal 
directions (X, Y, and Z).  Internally, three sets of quartz crystals 
are cut, oriented and preloaded so the maximum  output from 
the crystal cut for the specific plane is obtained when a force is 
applied  axially  to  the  specific  x,  y  or  z  plane.    Sensor  output 
from 

loads 

applied 

in 

the 

alternate, 

transverse 

planes(considered  channel  cross-talk)  is  negligible  as  the 
crystal sets are cut for maximum output in a specific plane. 
 
Optimum  performance  and  linear  operation  of  3-component 
force sensors is obtained when a preload is applied to the sensor.  
Versions are available with ranges up to 10K lb (45kN) in the 
Z-axis  (perpendicular  to  the  top  surface),  and  up  to  4,000  lbs 
(18kN) in the X and Y (shear) axes. 
 
There are two modes of triaxial force sensors.   

ICP

 triaxial 

designs utilize built-in microelectronic circuitry that provides a 
low-impedance voltage, the electrical output of which is passed 
to  external  signal  conditioning  via  one  multi-pin  connector 
mounted on the sensor housing  This design mechanically has 
one 4-pin electrical connector that may be coupled to a  single 
multi-conductor sensor cable.  
  

High  impedance

  charge  mode  models  contain  three  (3) 

separate  electrical  output  connectors  on  the  sensor  housing, 
each corresponding to the respective x, y, or z axis.  Low noise 
cables should be used in low impedance system arrangements.  
These  models  are  ideal  for  use  in  harsh  industrial  or  high 
temperature environments. 
 
Figure 7 outlines installation possibilities of triax force sensors.   
 

Summary of Contents for ICP 208A24

Page 1: ...lb comp 1 mV lb integral Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 71...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...tallation outline drawing and specification sheet at the back of this manual for details and dimensions of the particular sensor model number s purchased The following pages give a brief description o...

Page 7: ...ring mounting and preload requirements Figure 4 outlines some possible mounting configurations to which the ring series may be installed Figure 4 Series 201 to 207 ICP Ring Force Sensor Possible Inst...

Page 8: ...simultaneously measuring force in three 3 orthogonal directions X Y and Z Internally three sets of quartz crystals are cut oriented and preloaded so the maximum output from the crystal cut for the spe...

Page 9: ...eturning the sensor to PCB for recalibration Figure 8 SERIES 3 COMPONENT TRIAX FORCE SENSORS PENETRATION Penetration style sensors are similar to the axial models but are specifically designed for com...

Page 10: ...t facing or surface grinding Surface flatness should be held to within 0 001 TIR over the entire mating surface When mounting sensors between two plates care should be taken to assure mounting surface...

Page 11: ...he left in Figure 13 part of the force between the two structures is shunted through the mounting stud The amount of force shunted is dependent on the stud material but may be up to 5 of the total for...

Page 12: ...ce the installer can monitor the sensor output voltage directly for correct preloading Monitor the output from the Z axis connector when preloading 3 component type sensors These sensors require a pre...

Page 13: ...eters depending on the frequency of interest It is necessary to supply the sensor with a 2 to 20 mA constant current at 20 to 30 VDC through a current regulating diode or equivalent circuit contained...

Page 14: ...ant in the system For this reason the readout device as well as the signal conditioner must be DC coupled Figure 16 Characteristic Discharge Time Constant Curve The discharge time constant represents...

Page 15: ...urned to the factory for servicing in the event of serious malfunction Observe the following precautions in using the sensor A Do not exceed the maximum load levels for the force sensor see specificat...

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