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5

1. INSTALLATION (Cont'd.)

1.6.  Connect each of the three wires from the control box 
to one of the three usable groups of wires in the conduit 
box. Please review the label inside the conduit box for the 
specifi c wiring schematic. Properly close the cover on the 
conduit box.

WARNING!  ONLY A QUALIFIED ELECTRICIAN SHOULD 
PERFORM THIS WIRING.  CAUTION MUST BE TAKEN 
TO CAREFULLY READ AND UNDERSTAND THE WIR-
ING  SCHEMATIC  FOUND  ON  THE  INSIDE  OF  THE 
COVER OF THE CONDUIT BOX.

1.7.  

Disengage the locking dog.

  Depressing either the 

IN

 or 

OUT

 button on either the control box or the remote 

station, test to make sure the winch drum turns in the ap-
propriate direction; 

the rope must reel in from the bot-

tom of the winch drum

.  Should the winch drum turn in 

the opposite direction than desired, open the conduit box 
and disconnect two of the wires leading from the control 
box.  Reverse the position of those two wires in respect to 
their original position.  Reconnect each of the two wires to 
each of the bundle of wires from the winch motor.  Close 
the conduit box.  The winch drum should now turn in the 
proper direction.

WARNING!  TO REDUCE POTENTIAL OF ELECTRICAL 
SHOCK OR OTHER INJURY, TURN OFF AND LOCK OUT 
OR TAG OUT POWER SOURCE BEFORE INITIATING 
ANY MAINTENANCE OR REPAIRS.

1.8.  Coat all gear teeth with heavy-duty gear grease and 
lubricate both sprockets and the roller chain.

WARNING!    FAILURE  TO  REMOVEL  THE  BREATHER 
VALVE TRANSPORT FIXTURE MAY RESULT IN DAMAGE 
TO THE GEARBOX.

1.9.Remove the Breather Valve Transport Fixture Shipping Plug 
and discard properly.  The gearbox must be checked to insure 
the gearbox is fi lled to the proper level with oil. When touching 
up paint on winches, 

DO NOT

 paint over the Breather Valve.

Summary of Contents for WWP30E-5-10-208-G-L/R

Page 1: ...h Model Part Number and Serial Number WINCH PART A0000466 A0000467 WINCH SERIAL _____________ MOTOR MFG _____________________ MOTOR SERIAL __________________ BRAKE SERIAL _________________ DATE PURCHA...

Page 2: ...BSERVE THESE BASIC SAFETY PRE CAUTIONS To reduce potential of electrical shock or other injury turn off and lock out or tag out power source before initiating any maintenance or repairs Keep all finge...

Page 3: ...has to be strong enough to withstand loads equal to at least the Ultimate Shock Load Capacity of the winch WARNING ONLYAQUALIFIEDELECTRICIANSHOULD WIRE CONTROL BOX AND REMOTE STATION OF A WINCH W W P...

Page 4: ...4 1 INSTALLATION Cont d...

Page 5: ...opposite direction than desired open the conduit box and disconnect two of the wires leading from the control box Reverse the position of those two wires in respect to their original position Reconne...

Page 6: ...to spool the rope until at least four 4 com plete coils of wire rope are snugly on the drum WARNING FOUR 4 COMPLETE COILS OF THE WIRE ROPE MUST BE ON THE DRUM AT ALL TIMES IN OR DER FOR THE WINCH TO...

Page 7: ...out of engagement Release the IN FORWARD push button and depress the OUT REVERSEpush button Thiswillallowforthepay out of the wire to the desired length To stop the winch release the OUT REVERSE butto...

Page 8: ...4 Regularly check roller chain tension Correct tension is movement back and forth of the roller chain when pushed and pulled by hand between 3 4 and 1 Adjust top plate bolts until correct tension is...

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