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 WARNING

Failure to follow any of the above instructions could result  in severe personal
injury to tool user and  bystanders or cause damage to tool and property.

Contact your local Paslode Representative for presentation of Paslode’s Safety Awareness Program

 

SAFETY INSTRUCTIONS

SAFETY FIRST

These safety instructions provide information necessary
for safe operation of Paslode

®

 tools. DO NOT ATTEMPT

TO OPERATE THE TOOL UNTIL YOU READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND
MANUAL INSTRUCTIONS.

WEAR EYE AND HEARING PROTECTION
Always wear hearing and eye protection devices, in-
cluding side shields, when operating or working in the
vicinity of a tool.

THE TOOL MUST BE USED ONLY FOR THE PUR-
POSE FOR WHICH IT WAS DESIGNED
Do not throw the tool on the floor, strike the housing in
any way or use the tool as a hammer to knock
material into place.

NEVER ENGAGE IN HORSEPLAY WITH THE TOOL
The tool is not a toy so do not use it like one.  Never
engage in horseplay with the tool or point it at yourself
or any other person, even if you think it is not loaded.

NEVER ASSUME THE TOOL IS EMPTY
Check the magazine for fasteners that may be left in the
tool.  Even if you think the tool is empty or disconnected,
never point it at anyone or yourself.  Unseen fasteners
could fire from the tool.

NEVER CLAMP THE TRIGGER IN A LOCKED OR
OPERATING POSITION
The trigger of the tool must never be tampered with,
disabled or clamped in a locked or operating position
since this will cause the tool to drive a fastener any time
the work contacting element depressed.

DO NOT LOAD FASTENERS WITH THE AIR LINE
CONNECTED, OR WITH THE TOOL TRIGGER OR
WORK CONTACTING ELEMENT DEPRESSED
When loading fasteners into the tool be sure you
disconnect the air line and that you do not depress the
trigger or work contacting element.

OPERATE THE TOOL ONLY ON A WORKPIECE
The tool should be operated only when it is in contact
with the workpiece.  Even then you should be careful
when fastening thin material or working near the edges
and corners of the workpiece since the fasteners may
drive through or away from the workpiece.

DO NOT DISABLE OR REMOVE THE WORK CON-
TACTING ELEMENT
This tool is equipped with a safety mechanism, called a
work contacting element, to help prevent
accidental firing.  Never tamper with, disable or remove
the work contacting element.  Do not use the tool unless
the work contacting element is working properly.  The
tool could fire unexpectedly.

DISCONNECT THE TOOL WHEN NOT IN USE
Always disconnect the tool from the air line when it is not

in use or when you leave the work area.  The tool
should never be left unattended because people who
are not familiar with the tool might handle it and
injure themselves or others.

CARRY THE TOOL  ONLY BY THE HANDLE
Always carry the tool by the handle only.  Never carry
the tool by the air hose or with the trigger depressed
since you could drive a fastener unintentionally and
injure yourself or someone else.

DO NOT  WEAKEN THE TOOL HOUSING
The tool housing is a pressure vessel and should never
be weakened by having your company’s name, area
of work or anything else stamped or engraved into its
surface.

DISCONNECT THE TOOL WHEN PERFORMING
REPAIRS AND
 CLEARING JAMS
Never attempt to clear a jam or repair a tool unless you
have disconnected the tool from the air line and
removed all remaining fasteners from the tool.

ALWAYS USE THE PROPER FITTING FOR THE
TOOL
Only MALE pneumatic type air connectors should be
fitted to the tool, so that high pressure air in the tool is
vented to atmosphere as soon as the air line is
disconnected.
NEVER install FEMALE quick disconnect couplings on
the tool.  Female couplings will trap high pressure air
in the tool when the air line is disconnected, leaving
the tool charged and able to drive at least one fas-
tener.

DO NOT EXCEED THE MAXIMUM RECOMMENDED
AIR PRESSURE
Operate the tool only at the recommended air pres-
sure.  Do not exceed the maximum air pressure marked
on the tool.   Be sure the air pressure gauge is
operating properly and check it at least twice a day.

Never use any bottled air or gases such as oxygen to
operate the tool since they could cause the tool 

to

explode.

KEEP THE TOOL CLEAN  AND LUBRICATED
Clean the tool at least daily and lubricate as required.
Never operate a dirty or malfunctioning tool.

USE ONLY PASLODE RECOMMENDED PARTS AND
FASTENERS
Use only parts and fasteners specifically designed and
recommended by Paslode for use in the tool and for
work to be done.  Using unauthorized parts and
fasteners or modifying the tool in any way creates
dangerous situations.  Replace all missing warning
labels---refer to tool schematic for correct  placement
and part number.

4

Summary of Contents for Paslode 403606-10

Page 1: ...P Operating and Maintenance Manual PNEUMATIC TOOLS 403606 10 08 02 ...

Page 2: ...r length in inches that can be used with the tool 00 S 00 P Type of tool P powerpack DL double length Gauge of fastener Indicates crown size W wide S standard I intermediate N narrow Maximum fastener length in millimeters O 000 Paslode is a member of NAILER Tool application letter Maximum fastener length in inches that can be used with the tool O 000 Type of tool C coil nailer S strip nailer F fin...

Page 3: ...your new tool Also read Paslode s warranty statement in the back of this manual Even though Paslode ia a leader in the power fastening business we continually strive to find new and better ways of improving our products That is a commitment we ve made to our most important asset our customer Paslode also manufactures a line of cordless tools featuring Impulse Technology which are not covered in th...

Page 4: ... help prevent accidental firing Never tamper with disable or remove the work contacting element Do not use the tool unless the work contacting element is working properly The tool could fire unexpectedly DISCONNECT THE TOOL WHEN NOT IN USE Always disconnect the tool from the air line when it is not in use or when you leave the work area The tool should never be left unattended because people who a...

Page 5: ...the bottom of each branch line A refrigerant type dryer is installed on the system Air hoses are kept as short as practical A regular maintenance program is followed Outdoor Air System Installation Be certain that A moisture trap and a filter regulator lubricator are installed at the compressor Air hoses and fittings are large enough so that air flow is not restricted Minimum hose size is 3 8 inch...

Page 6: ...ber is found in the Air Consumption Chart In this example using the air consumption chart wefind that a compressor providing at least 19 scfm of air is required Because in compressors approximately 1 hp is required to produce 4 scfm a compressor of at least 5 hp is required Calculated Required Piping For example given a 20 hp electric compressor supplying approximately 80 cfm of air at 120 psi and...

Page 7: ...ir hose requirements and lengths In general no other special installation is required 5 If the operator is working at a bench or table it is usually best to run the air line underneath the bench A small tray under the benchtop can hold the fastener supply and the tool when not in use 6 If this tool does not work when it is first con nected do not try to make repairs Call your Paslode representativ...

Page 8: ...asteners have been driven release the tool trigger to avoid unintentional fastener discharge Sequential Operation The sequential operating kit prevents succesive or bounce driving Depress the work contacting element and hold it against the work surface before pulling the trigger After each fastener is driven completely release the trigger and lift the tool from the work surface TOOL OPERATION cont...

Page 9: ...ep No 3 Remove the retainer from a nail coil and place the nail coil in the magazine with the tips of the nails against the loading tray and with about 4 inches of coil unwound Step No 4 Slide the free strip of nails along the top of the feeder body assembly and place the first nail between the feed claw and the locator Step No 5 Carefully close and latch the magazine door Step No 6 Advance the fi...

Page 10: ...PowerMaster Plus Series Strip Nailer Step No 1 Grasp the nailer handle firmly Pull the magazine follower all the way to the rear of the magazine until it is latched into its loading position by the magazine latch Step No 2 Insert the a strip of fasteners into the top of the magazine with the point of the nails facing the nose area Step No 3 Hold the follower firmly and press the follower latch Sli...

Page 11: ...t of the tool until it locks in place The tool is now ready for use 6000 Series Strip Nailer Step No 1 Grasp the nailer handle firmly Pull the magazine follower all the way to the rear of the magazine and pivot it downward until it latches into the locked position Step No 2 Insert the a strip of fasteners into the top of the magazine with the point of the nails facing the nose area Step No 3 Pivot...

Page 12: ...n the tank will keep the air free of frost Testing the Tool After Servicing After replacing any part or parts it is important to check the tool for proper operation This ensures that the tool was put together correctly is safe to use and will perform the job properly Ensure that all hardware is tight Ensure that the work contacting element is installed correctly in relation to the trigger and that...

Page 13: ... Keep tool lubricated Prevent clogging of filter with dirt Prevent air leakage and pro mote efficient operation Promote operator safety and efficient tool operation Prevent jamming of fasteners Assure long life and proper operation of tool Keep tool operating efficiently and maintain Paslode tool warranty Open manual petcock most air supply systems have such a valve Fill with Paslode pneumatic too...

Page 14: ... air lines 3 8 inch ID minimum Adjust work contacting element extend length Reduce air pressure Open front guide latch release jammed fastener and close latch securely Check magazine for proper fasteners Magazine follower should slide freely Clean as needed to remove debris Make sure correct fasteners are being used Use fasteners that meet Paslode specifications only Increase air flow to tool use ...

Page 15: ...TOOL WARRANTY TOOL WARRANTY AND LIMITATIONS An Illinois Tool Works Company 888 Forest Edge Drive Vernon Hills Illinois 60061 P 15 ...

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