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Machine setup for TIG welding

1)Connect the torch to the - connection and the gas hose to the gas 
outlet. 

2) Connect the trigger control plug on the torch to the trigger socket. 

3) Connect the Earth lead to the + connection.

1- Pre gas flow time adjustable from 0-1.0s

2- Start current (arc starting current while trigger is held down in 4T 
mode) 5-200A

3- Slope up time after trigger is released in 4T mode at the start of 
the weld. 0-5.0s

4-Welding current, main welding current in 2T or 4T mode

5- Pulse function can be toggled on or of by pressing the button

6-Pulse background current (only available if the pulse function is 
switched on.)

7- Pulse frequency (only available if the pulse function is switched 
on.) use low frequency for improved arc control and heat input. Use 
high frequency for narrower arc and increased penetration.

8) Pulse duration % of pulse frequency

9) Downslope time when the trigger is released (2T) or repressed 
(4T) 0-5.0s

10) Final current is maintained after the downslope time in 4T mode 
until the trigger is released.

11) Post gas flow. 3.0-10.0s

 

7.0 Fault Finding

MMA welding problem

Description

Possible cause

Remedy

Gas pockets or voids 

in weld metal (porosity)

(a) Electrodes are damp
(b) Welding current is 

too high.
(c) Surface impurities 

such as oil, grease, 

paint, etc

(a) Dry 

electrodes 

before use
(b) Reduce 

welding 

current
(c) Clean 

joint before 

welding

4) Rotate the selector knob A to position 1 or 2. “T means you have 
to hold down the tigger all the time 4T means the trigger can be 
released during welding mode to 2T or 4T . (Note in 4T position you 
must press and release to start the process and press and release 
again to stop the process. When stopping in 4T mode holding down 
the trigger button will activate the slope down, releasing the button 
will switch off the arc) 

5) Us the main control knob B (rotate and press) to select the 
different welding parameters. As detailed below

A

B

1       2     3   4  5  6  7   8 9 10 11 

Summary of Contents for XTT-200 DC P

Page 1: ...Operator Manual ISSUE 1 XTT 200 DC P...

Page 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is co...

Page 3: ...3 Input and grounding connection 7 5 4 Output Polarity Connections 7 5 5 Torch Installation 7 5 6 Work return lead connection 7 6 0 Operation 7 6 1 MMA Welding guide 7 6 2 Basic TIG welding guide 8 7...

Page 4: ...ealth FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and...

Page 5: ...om some processes or equipment can damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect c...

Page 6: ...elding 5 0 Installation Read entire installation section before starting installation SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Only qualified personnel should perform this installation Only personne...

Page 7: ...socket on the front panel using a suitable plug 5 6 Work return lead connection MMA cable connections Connect work lead to negative terminal TIG welding Connect the work return lead to the terminal 6...

Page 8: ...lectrode for use on mild and galvanized steel furniture plates fences gates pipes and tanks etc Especially suitable for vertical down welding Cast iron 99 nickel suitable for joining all cast irons ex...

Page 9: ...f pulse frequency 9 Downslope time when the trigger is released 2T or repressed 4T 0 5 0s 10 Final current is maintained after the downslope time in 4T mode until the trigger is released 11 Post gas f...

Page 10: ...vel speed of electrode e Clean surface before welding Description Possible cause Remedy Non metallic particles are trapped in the weld metal slag inclusion a Non metallic particles may be trapped in u...

Page 11: ...Replace gas hose d Disconnect gas hose from torch then raise gas pressure to blow out impurities e Turn on f Turn on g Increase electrode diameter or reduce the welding current Poor weld finish Inadeq...

Page 12: ...www parweld com FAULT FINDING 12...

Page 13: ...Fitted with 5 8 BSP inlet connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar E700141 Argon Indicator Regulator 3 0 Bar E700113 1 Gauge Argon 30 lpm flow...

Page 14: ...www parweld com 14 PRO26 and PRO26FX Air Cooled PRO Grip MAX TIG Welding Torch B 2 3 11 12 13 4 5 10 9 7 6 8 14 15 16 C D E A 1 18 17 1 A F G H I J 1 A K L ACCESSORY...

Page 15: ...Code Description H 45V29 Gas Lens Body 0209 0 5mm Bore 45V24 Gas Lens Body 0409 1 0mm Bore 45V25 Gas Lens Body 1 169 1 6mm Bore 45V26 Gas Lens Body 3 329 2 4mm Bore 45V27 Gas Lens Body 1 89 3 2mm Bore...

Page 16: ...led to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by weight Pol...

Page 17: ...no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation...

Page 18: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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