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resistant material (leather, heavy cotton, or wool) 

and foot protection. Welding on closed containers, 

such as tanks, drums, or pipes, can cause them to 

blow up. Sparks can fly off from the welding arc. The 

flying sparks, hot work piece, and hot equipment can 

cause fires and burns. Accidental contact of electrode 

to metal objects can cause sparks, explosion, 

overheating, or fire. Check and be sure the area is safe 

before doing any welding.

WELDING can cause fire or explosion.

Remove all flammables within 10m of the welding 

arc. If this is not possible, tightly cover them with 

approved covers.
Do not weld where flying sparks can strike flammable 

material.
Protect yourself and others from flying sparks and hot 

metal.
Be alert that welding sparks and hot materials from 

welding can easily go through small cracks and 

openings to adjacent areas.
Watch for fire, and keep a fire extinguisher nearby. Be 

aware that welding on a ceiling, floor, bulkhead, or 

partition can cause fire on the hidden side.
Do not weld on closed containers such as tanks, 

drums, or pipes, unless they are properly prepared 

according to local regulations
Connect work cable to the work as close to the 

welding area as practical to prevent welding current 

from travelling along, possibly unknown paths and 

causing electric shock, sparks, and fire hazards.
Wear oil-free protective garments such as leather 

gloves, heavy shirt, cuffless trousers, high shoes, and 

a cap. Remove any combustibles, such as a butane 

lighter or matches, from your person before doing any 

welding.

FLYING METAL can injure eyes.

Welding, chipping, wire brushing, and grinding cause 

sparks and flying metal. As welds cool they can throw 

off slag. Wear approved safety glasses with side 

shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

Shut off shielding gas supply when not in use. Always 

ventilate confined spaces or use approved air-supplied 

respirator.

HOT PARTS can cause severe burns.

Do not touch hot parts with bare hands.
Allow cooling period before working on gun or torch.
To handle hot parts, use proper tools and/or wear 

heavy, insulated welding gloves and clothing to 

prevent burns.

MAGNETIC FIELDS can affect pacemakers.

Pacemaker wearers keep away.
Wearers should consult their doctor before going near 

arc welding, gouging, or spot welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage 

hearing.
Wear approved ear protection if noise level is high.
Shielding gas cylinders contain gas under high 

pressure.

CYLINDERS can explode if damaged.

Protect compressed gas cylinders from excessive 

heat, mechanical shocks, physical damage, slag, open 

flames, sparks, and arcs. Install cylinders in an upright 

position by securing to a stationary support or cylinder 

rack to prevent falling or tipping. Keep cylinders away 

from any welding or other electrical circuits. Never 

drape a welding torch over a gas cylinder. Never allow 

a welding electrode to touch any cylinder. Never weld 

on a pressurized cylinder - explosion will result. Use 

only correct shielding gas cylinders, regulators, hoses, 

and fittings designed for the specific application; 

maintain them and associated parts in good condition.
Turn face away from valve outlet when opening 

cylinder valve.
Use the right equipment, correct procedures, 

and sufficient number of persons to lift and move 

cylinders.
Read and follow instructions on compressed gas 

cylinders, associated equipment, and Compressed Gas 

Association (CGA) recommendations.

Sa

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Summary of Contents for XTI 160

Page 1: ...INSTRUCTION MANUAL...

Page 2: ...Operator Manual ISSUE 6 XTI 160 XTI 161 DV...

Page 3: ...maintenance this equip ment should provide years of reliable service All our systems conform to ISO9001 2000 and are inde pendently audited by NQA The entire product range carries the CE mark and is c...

Page 4: ...Installation 6 5 1 Unpacking the Machine 6 5 2 Location 7 5 3 Input and grounding connection 7 5 4 Output Polarity Connections 7 5 5 Torch Installation 7 5 6 Work return lead connection 7 6 0 Operati...

Page 5: ...unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as...

Page 6: ...As welds cool they can throw off slag Wear approved safety glasses with side shields even under your welding helmet BUILDUP OF GAS can injure or kill Shut off shielding gas supply when not in use Alw...

Page 7: ...he power out put of the machine in LIFT TIG or MMA mode 6 Output power connection Negative this is the 50mm Dinse connection socket for the connection of the negative welding lead 7 Output power conne...

Page 8: ...n yellow wire in the input cable connects to the frame of the machine This ensures proper grounding of the machine when the machine plug is inserted into the receptacle 5 4 Output Polarity Connections...

Page 9: ...nge narrower more concentrated arc GREY welding to distribute the heat Cast iron Most types of cast iron except white iron are weldable White iron because of its extreme brittleness generally cracks w...

Page 10: ...amp b Welding current is too high c Surface impurities such as oil grease paint etc a Dry electrodes before use b Reduce welding current c Clean joint before welding Description Possible cause Remedy...

Page 11: ...s run b Joint preparation too restricted c Irregular deposits allow slag to be trapped d Lack of penetration with slag trapped beneath weld bead e Rust or mill scale is preventing full fusion f Wrong...

Page 12: ...b Gas contami nated with air a Clean the electrode by grinding off the contaminates b Check gas lines for cuts and loose fitting or change gas cylinder Description Possible Cause Remedy Electrode melt...

Page 13: ...e right shielding gas Refer to basic TIG welding guide e Improve connection to work piece Power source problems Description Possible cause Remedy The welding arc cannot be established a The primary su...

Page 14: ...wer supply is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment Warning Disconnect primary power at the source before removing the cover Wait a...

Page 15: ...has been stored installed operated and maintained in accordance with Parweld s specifications instructions recommendations and recognized standard industry practice and not subject to misuse repair n...

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