PARKSON Hycor ThickTech RDT400 Installation, Operation & Maintenance Manual Download Page 5

Page: 5 / 198

TABLE OF CONTENTS (cont'd.)

Page No.

SECTION SIX

REPAIR AND REPLACEMENT

6-1

Chain Repair

6-1

Chain and Sprocket Replacement

6-2

Trunnion Wheel Replacement

6-3

Stabilizer Wheel Replacement

6-3 &6-4

Spray Bar Removal

6-4

Nozzle Replacement

6-4

Drum Screen Replacement

6-4

Drum Cylinder Replacement

6-4

Gear Reducer/Motor Replacement

6-4

Unit Parts List Bill of Material

6-5 & 6-6

SECTION SEVEN

TROUBLE-SHOOTING GUIDE

7-1

Hycor

ThickTech

™

Unit

7-1 & 7-2

Motor

7-3 thru 7-6

SECTION EIGHT

REPLACEMENT PARTS

8-1

Replacement Parts List

8-2

Purchased Spare Parts

8-3

Recommended Spare Parts, Priced

8-4

No Special Tools Required

SECTION NINE

COMPONENT DATA

9-1

Burks Booster Pump

9A-1 thru 22

Self-Cleaning Shower Header

9B-1 thru 8

C. Gearmotor, Unit Drum Drive

9C-1 thru 27

D. Gearmotor, Floc (mixer) Drive

9D-1 thru 24

Pull Cord Emergency Stop

9E-1 thru 5

Variable Frequency Drive Quick Guide

9F-1 thru 23

G. Solenoid Valve Data

9G-1 thru 6

H. Polymer Mixer Data

9H-1 thru 2

SECTION TEN

DRAWINGS

10-1

Control Panel BOM/Drawings
Equipment Drawings

Summary of Contents for Hycor ThickTech RDT400

Page 1: ... CLINTON IA ENGINEER HDR ENGINEERING INC 8404 INDIAN HILLS DRIVE OMAHA NE 68114 409 CONTRACTOR GRIDOR CONSTR INC 3990 27TH STREET S E BUFFALO MN 55313 MANUFACTURER SUPPLIER PARKSON 562 BUNKER COURT VERNON HILLS IL 60061 1831 U S A PH 847 816 3700 FAX 847 816 3707 SERVICE 1 888 PARKSON PARTS TOLL FREE 1 800 249 2140 www parkson com technology parkson com LOCAL PRODUCT REPRESENTATIVE MC INC 2320 SOU...

Page 2: ...ON OPERATION AND MAINTENANCE MANUAL PARKSON 562 BUNKER COURT VERNON HILLS IL 60061 1831 U S A PHONE 847 816 3700 FAX 847 816 3707 SERVICE 1 888 PARKSON PARTS TOLL FREE 1 800 249 2140 www parkson com technology parkson com Date July 29 2011 Revision 2 ...

Page 3: ...Y SAFETY POLICIES WHEN PROCEEDING WITH OPERATION MAINTENANCE AND REPAIR OF THE EQUIPMENT THIS MANUAL IS NEITHER DESIGNED NOR INTENDED AS A SUBSTITUTE FOR SAFE OPERATING PROCEDURES WHICH MUST BE FOLLOWED WHILE IMPLEMENTING THE MAINTENANCE OPERATION PROCEDURES OUTLINED IN THIS MANUAL IT IS ASSUMED THAT OPERATION AND MAINTENANCE PERSONNEL ARE QUALIFIED AND EXPERIENCED THE PRIMARY RESPONSIBILITY FOR S...

Page 4: ...eristics 2 3 SECTION THREE INSTALLATION 3 1 Mechanical Work 3 1 thru 3 3 Electrical Work 3 4 3 5 SECTION FOUR OPERATING INSTRUCTIONS 4 1 Start Up Procedures 4 1 Starting Sequence and Adjustments 4 1 thru 4 3 Shutdown and Cleaning Procedures 4 3 4 4 Other Considerations 4 4 Emergency Operating Instructions 4 5 SECTION FIVE MAINTENANCE 5 1 Daily 5 1 5 2 Weekly 5 2 Monthly 5 3 Semi Annually 5 3 Annua...

Page 5: ...r ThickTech Unit 7 1 7 2 Motor 7 3 thru 7 6 SECTION EIGHT REPLACEMENT PARTS 8 1 Replacement Parts List 8 2 Purchased Spare Parts 8 3 Recommended Spare Parts Priced 8 4 No Special Tools Required SECTION NINE COMPONENT DATA 9 1 A Burks Booster Pump 9A 1 thru 22 B Self Cleaning Shower Header 9B 1 thru 8 C Gearmotor Unit Drum Drive 9C 1 thru 27 D Gearmotor Floc mixer Drive 9D 1 thru 24 E Pull Cord Eme...

Page 6: ...ber and Placement 1 3B Major Components of the Standard ThickTech Unit 2 1B Cylinder Rotation 4 1A Internal Water Spray 4 1B ThickTech Unit Lubrication Points 5 6B Chain and Sprocket Assembly 6 1A Trunnion Wheel Assembly 6 3A Stabilizer Wheel Assembly 6 4A Unit Parts List Bill of Material 6 6A Equipment Parts List 8 2A EXHIBITS Exhibit C1 01340 1 thru 3 Exhibit C2 01340 4 Exhibit C3 01340 5 iii ...

Page 7: ...EXHIBITS ...

Page 8: ...ICAL NAMEPLATE DATA Equip DRUM GEAR REDUCER Serial No 850049143 10 10 001 Make SEW EURODRIVE Model No 77DRP112M4DH ID No N A Frame No N A HP N A RPM 1765 Cap Size TDH Imp Sz CFM PSI Other ELECTRICAL NAMEPLATE DATA Equip DRUM GEAR MOTOR Serial No 850049143 10 10 001 Make SEW EURODRIVE Model No DRP112M4DH ID No N A Frame No N A HP 3 V 266A 460Y Amp 6 50 HZ 60 PH 3 RPM 1765 SF 1 15 Duty CONT Code B I...

Page 9: ...DRP112M4DH ID No N A Frame No N A HP 3 V 266A 460Y Amp 6 50 HZ 60 PH 3 RPM 1765 SF 1 15 Duty CONT Code B Ins Cl F Type NEMA C Amb 40 C Temp Rise Rating Other MOBIL 660XP 220 OIL MECHANICAL NAMEPLATE DATA Equip FLOC GEAR REDUCER Serial No 8500049148 10 10 002 Make SEW EURODRIVE Model No RF37DT80K4 KS ID No N A Frame No N A HP RPM 1700 Cap Size TDH Imp Sz CFM PSI Other ELECTRICAL NAMEPLATE DATA Equi...

Page 10: ...tage 2 5021 052 Trunnion Wheel Assembly 6 3039 052 Drive Chain 60 99 3388 001 Chain Link 1 3388 028 Chain Link Offset 1 4013 042 Drive Sprocket 1 4013 038 Driven Sprocket 1 RECOMMENDED SPARE PARTS Part No Part Name Quantity 5021 052 Trunnion Wheel Assembly 6 3039 052 Drive Chain 60 99 3388 001 Chain Link 1 3388 028 Chain Link Offset 1 4013 042 Drive Sprocket 1 4013 038 Driven Sprocket 1 3384 005 B...

Page 11: ...nd lubricate trunnion wheels X Rinse accumulated solids off unit Clean after a shutdown X Inspect spray nozzles and clean if necessary X Inspect screen for solids build up and any damage X Clean interior of equipment X Check gear reducer oil levels X Inspect drum cylinder X Inspect chain drive driven and tensioner sprockets X Inspect trunnion and stabilizer wheels for misalignment and excessive we...

Page 12: ...SO 1 Mobil Mobilgear 630 2 Shell Omala Oil 220 3 4 5 Lubricant Point Floc Drive Gear Reducer 0 18 Gallons Lubricant Type Manufacturer Product AGMA SAE ISO 1 Mobil Mobilgear 630 2 Shell Omala Oil 220 3 4 5 Lubricant Point All Gear Reducer Bearings Lubricant Type Manufacturer Product AGMA SAE ISO 1 Mobil Mobilux EP2 2 Shell Alvania R3 3 4 5 Lubricant Point Ball Bearing Trunnion Wheels Lubricant Type...

Page 13: ... WITHOUT GUARDS AND COVERS IN PLACE FOLLOW LOCK OUT PROCEDURES BEFORE SERVICING LOCK OUT POWER WITH PADLOCK FOR WHICH ONLY YOU HAVE THE KEY IN ADDITION TO THE ABOVE IN ORDER TO AVOID UNSAFE OR HAZARDOUS CONDITIONS THE FOLLOWING MINIMUM PROVISIONS MUST BE STRICTLY OBSERVED THIS EQUIPMENT MUST BE OPERATED AND MAINTAINED ONLY BY AUTHORIZED PERSONNEL WHO HAVE READ AND UNDERSTAND THE OPERATOR S MANUAL ...

Page 14: ...AIRS HAVE BEEN MADE OVERLOAD AND OR INTERLOCK SWITCHES ARE EMERGENCY DEVICES DO NOT USE THE OVERLOAD OR INTERLOCK SWITCHES TO STOP THE MACHINE DURING NORMAL OPERATION DO NOT OVERLOAD THE SCREEN OR USE IT FOR ANYTHING BUT THE INTENDED USE DO PRACTICE GOOD HOUSEKEEPING ALWAYS INSURE THE UNIT IS KEPT CLEAN AND THE AREA AROUND THE UNIT FREE OF POSSIBLE HAZARDS ALWAYS OPERATE AND PERFORM MAINTENANCE IN...

Page 15: ...RODUCT HAS BEEN SUPPLIED WITH WARNING LABELS SHOULD THEY BECOME DAMAGED REMOVED OR ILLEGIBLE PLEASE CONTACT PARKSON CORPORATION FOR NO COST REPLACEMENT LABELS WARNING LABEL PART NUMBER FOR THIS PRODUCT IS 3824 002 BASED ON MODEL SEE FIGURES ON PAGES 1 3A OR 1 3B FOR PROPER LOCATION HYCOR PRODUCTS 562 BUNKER COURT VERNON HILLS IL 60061 1831 U S A 847 816 3700 FAX 847 816 3707 SERVICE 1 888 PARKSON ...

Page 16: ...U CT P ARKSON CORPORAT ION HY COR PROD UCTS FORT LAUDERDA LE FLORIDA LABEL P N 3824 009 LABEL P N 3824 002 LABEL P N 3824 008 LABEL P N 3824 065 LABEL P N 3824 002 LABEL P N 3824 007 LABEL P N 3824 002 LABEL P N 3824 009 LABEL P N 3027 054 DISCHARGE END LEVEL INDICATOR POSITION INPUT END LEVEL INDICATOR POSITION TYP BOTH SIDES LEVEL INDICATOR POSITION 0 0 TYP 6 PLACES LEVEL AT 0 0 DEGREES RDT200 3...

Page 17: ...r is available or rotated manually at least one full revolution Upon completion of the drum rotation or operation the unit should be stopped on a different drum location and trunnion wheel location to avoid the development of flat spots in trunnion wheels or drum cylinder NOTE Some ThickTech units may be shipped with the rotary drum supported on shipping blocks In this condition it is not necessar...

Page 18: ...tal stabilizer wheels spray deflection covering spray wash header spray wash booster pump and return water collection tank See page 2 1A or 2 1B based on model The flock tank with drive impeller increases flock development The step down header inside the rotary drum receives the influent from the flock tank and directs it to the screen cylinder for separation The distribution system distributes th...

Page 19: ...PRAY HEADER ROTARY DRUM MULTIPLE STAGE DRUM DRIVE TRUNNION WHEELS HORIZONTAL STABILIZERS DRIVEN FLOC IMPELLER STEP DOWN HEADER SKID DRAIN WATER COLLECTION TANK CABLE PULL E STOP CABLE PULL E STOP DRIVEN SPROCKET CHAIN CHAIN TENSIONER INPUT DRIVE SPROCKET FRAME LIQUID DISCHARGE TM STAGE 1 STAGE 2 STAGE 4 STAGE 3 INPUT DISCHARGE SOLIDS 2 1B ...

Page 20: ...ash water The pump boosts the required 20 to 40 psig water to 100 psig for use in the spray header All elements of the rotary system and supporting frame are contained and mounted over the return water or filtrate water collection tank Delivery of collected filtrate water is through a gravity drain Operation The sludge mixed with chemicals enters the flock development tank tangentially at the bott...

Page 21: ...ability is contingent on both a stable flow rate and consistency of the raw sludge Instantaneous variations in either will cause performance to deteriorate The sludge must be characterized as a healthy biomass free of filamentous bacteria The performance listed above is typical for sludge in the 0 5 TSS and is subject to confirmation by bench scale or pilot testing Actual performance may yield hig...

Page 22: ...e sufficiently large to allow the unit to be placed in location Verify that lifting and transport equipment of suitable capacity is available The smaller units are often lifted from underneath with a forklift The larger units must be lifted from above See Table 3 1 for standard unit weights If the unit is to be lifted from above use the lifting lugs on the base frame a sling with spreader bars etc...

Page 23: ...me is parallel with the axis of the ThickTech unit leveling of the frame is all that is required Once the unit is lined up with your attaching devices and level it can be grouted and secured to its mounting using standard concrete anchors The unit unless otherwise specified is supplied with NPT female thread connections on the sludge inlet and a NPT female or a pipe stub on the water return tank S...

Page 24: ...tank immediately preceding the flock tank inlet A common practice is to drain the flock tank to the return water destination Your ability to do this will depend on your return water restrictions A fresh water supply for the chemical makeup and feed system is preferred but plant water may be used for this application A 1 flexible hose will be supplied for installation between the booster pump and t...

Page 25: ...n accordance with the National Electrical Code and local wiring code requirements Gearmotors and booster pump 230 460 Volt 3 Phase 60 Hertz DANGER MAKE SURE ANY ELECTRICAL CONNECTIONS ARE DONE BY QUALIFIED PERSONNEL AND ARE IN ACCORDANCE WITH ALL APPLICABLE CODES AND REQUIREMENTS WHEN INSTALLING THIS UNIT ALWAYS INSURE THERE IS A LOCKABLE DISCONNECT WITHIN SIGHT OF THE UNIT THE UNIT IS EQUIPPED WI...

Page 26: ...or wiring terminations in agreement and correct Have all other electrical connections been made in accordance with the circuit and wiring diagrams Has all packaging material been removed and is the cylinder free to rotate and in the proper position Check to see that no construction debris or dry solids were left on or in the screen cylinder flock tank or filtrate water collection pan Check lubrica...

Page 27: ...itch any two of the incoming power leads to the motor Jog motor again to insure proper rotation Repeat this procedure with the flock drive and booster pump The second step is to test the spray wash header for proper operation and spray pattern See page 4 1B After the spray header has been tested the ThickTech unit can be run to verify proper mechanical operation If there are no problems with the m...

Page 28: ...CYLINDER ROTATION RDT CYLINDER ROTATION AS VIEWED FROM DISCHARGE END 4 1A ...

Page 29: ...INTERNAL WATER SPRAY SCREEN SURFACE NOZZLE TO FACE PERPENDICULAR TO DRUM FOR MAXIMUM CLEANING BRUSH HANDWHEEL INLET DISCHARGE INLET PRESSURE GAUGE ARCH SCREEN SPRAY PATTERN 60 4 1B ...

Page 30: ...ittle to no flock The return water will contain excess solids When looking into the flock tank the treated sludge will have little to no flocculated solids The ThickTech rotary drum thickener responds quickly to changes in polymer dosage If you conclude that there is insufficient polymer increase the dosage in small increments waiting 5 minutes between increases until you get the desired solids co...

Page 31: ...ader water is impacting perpendicular to the rotary drum all the solids will be removed This may allow more water than necessary to enter the inside of the rotary drum Angle the spray header upward until you reach a balance between all solids removed from the screen and a minimization of water entering the rotary drum Flocculator Drive The purpose of the flock drive assembly is to keep the speed o...

Page 32: ...r shutdowns less than 3 hours shorter where conditions dry the sludge faster the ThickTech unit can be stopped without going through the clean up procedure outlined in the Operating Instructions of this manual Screens may be removed for cleaning if desired but this is usually unnecessary Other considerations Polymers play an important role in the operation of the ThickTech rotary drum thickener Pa...

Page 33: ...shwater booster pump will deactivate Control of the sludge feed pumps and polymer feed system will also be deactivated Do not restart the ThickTech unit until the cause for emergency has been corrected To restart the E Stops must be deactivated reset If the ThickTech unit is turned off for more than 4 hours it may be necessary to perform a manual cleaning or shutdown cycle before restarting the un...

Page 34: ...ine and decrease overall operating costs at your plant Frequent visual inspections of the liquid solid separation process and mechanical operation of the ThickTech unit should be performed on a regular basis A visual check for proper liquid solid separation should be conducted at least once per operating shift More frequent observation may be needed depending on the specific application See page 5...

Page 35: ... and produce proper spray pattern on the screen Where plant water is used the spray nozzles may need to be checked more often If nozzle blockage is discovered cleaning the spray header is accomplished by turning the spray header handwheel Turning the handwheel rotates wire brushes inside the spray header that sweep solids clear of the spray nozzles Simultaneously turning the handwheel opens the va...

Page 36: ...150 units the wheel diameter should never be less than 5 75 Allowing the wheel to wear to an unacceptable diameter will result in severe rotary drum damage Adjust or replace if necessary Lubricate per daily requirements The support wheels are UHMW polyethylene with stainless steel sleeve and ball bearings Inspect the horizontal stabilizer wheels for misalignment and excessive wear The bushing insi...

Page 37: ...aged or worn parts as necessary Clean and Re lubricate Chain Remove all excess lubrication and debris from the chain and re lubricate Inspect drive and driven sprockets for wear and possible replacement Refer to Lubrication Chart page 5 6 for proper lubricant Washwater Booster Pump Lubrication No lubrication is required for the liquid end of any Burks pump Motors are equipped with ball bearings th...

Page 38: ...mage Clean interior of equipment Check gear reducer oil levels Inspect drum cylinder Inspect chain drive driven and tensioner sprockets Inspect trunnion and stabilizer wheels Check gear reducer output shaft for abnormal play Inspect solenoid valve where applicable Change oil in gear reducers Lubricate gear reducer bearings every 10 000 hours or 20 000 hours for synthetic grease Thoroughly inspect ...

Page 39: ...150 mineral 15 to 100 C replaces 629 4 Mobil Oil Corp Oil Mobil SHC 630 synthetic 40 to 40 C 0 08 gallons 0 18 gallons 0 32 gallons 0 29 gallons Gear Reducer Bearings 1 Mobil Oil Corp Grease Mobilux EP2 mineral 20 to 40 C 2 Shell Oil Co Grease Alvania R3 mineral 30 to 60 C 3 Mobil Oil Corp Grease Mobiltemp SHC32 synth 45 to 60 C As Req d Ball Bearing Trunnion Wheels 1 Lubriko T 723 B Grease 2 Hydr...

Page 40: ...F TRUNNION WHEEL LUBE x3 EACH SIDE DRUM DRIVE CHAIN LUBE POINT x1 TRUNNION WHEEL LUBE POINT x6 THICKTECH UNIT LUBRICATION POINTS RDT200 300 400 DRUM DRIVE GEAR REDUCER FLOC DRIVE GEAR REDUCER ALTERNATIVE CHAIN LUBE POINT x1 5 6B ...

Page 41: ...ning smoothly we will outline a procedure for tensioning the chain NOTE Before tightening the chain check each trunnion wheel diameter to be certain the wheels are within wear limits Decreases in trunnion diameter will effect chain tension and over tightening of the chain will increase trunnion wear The chain may be adjusted as follows see page 6 1A Chain tension may be adjusted on the ThickTech u...

Page 42: ...DRIVEN IDLER SPROCKET CHAIN DRIVE SPROCKET CHAIN AND SPROCKET ASSEMBLY SPROCKET TENSIONER 6 1A ...

Page 43: ...t corrosion The larger or driven sprocket is bolted to the head of the screen cylinder and because it is a two piece sprocket it assembles easily Remove the sprocket sections by removing the bolts and carefully maneuvering the sprocket sections off the machine When reassembling the sprocket tighten all the bolts finger tight and align the sprocket teeth at the split using a section of chain for a ...

Page 44: ...ew trunnion wheels have been installed turn on the thickener unit drive and check that all wheels are turning freely and the drive chain is properly tight Note A brief intermittent lack of contact between a trunnion wheel and the rotary drum ring is an acceptable occurrence Horizontal Stabilizer Wheel Replacement See page 6 4A The horizontal stabilizer wheel assembly limits the axial horizontal mo...

Page 45: ...SEE DETAIL 1 COTTER PIN SHAFT CLEVIS PIN TRUNNION WHEEL BEARINGS GREASE NIPPLE DETAIL 1 TRUNNION WHEEL ASSEMBLY TRUNNION WHEELS 6 3A ...

Page 46: ...l not need to be replaced If replacement is required the screen will be provided with 2 1 8 3 mm and 1 1 16 2 mm shim flanges The screen is designed to be short of the full circumference to ensure a tight fit on the drum Using the right combination of shims flanges the screen can be fit tight around the drum without deforming the mesh Use clamps to ensure proper alignment of the mounting holes of ...

Page 47: ...BRACKET STABILIZER WHEEL MIDDLE TIRE RING SEE DETAIL 1 DETAIL 1 STABILIZER WHEEL ASSEMBLY STABILIZER WHEELS 6 4A ...

Page 48: ...ev Drawing Spec Dwg Description Mat l Qty Unit Size 1 1 3693 012 D 0 3693 012A DWG B PUMP BOOSTER PREMIUM EFFICIENT DWG 2 ea BURKS MODEL ES8M AB 5 HP BALDOR MOTOR ECP3663T 4 EPACT EFF 89 5 SEVERE DUTY 1 2 3076 048 D A 3076 048A DWG A VALVE SOLENOID 1 DWG 2 ea 1 3 5125 012 A6 B 5125 012 DWG B SUBASSY 6 IN POLY INJ 1 1 2FLG A6 2 ea 2 3A 3559 028 003 D C 3559 028 001CT DW A VORTEX MIXING VALVE KIT 6 ...

Page 49: ...PREM EFF DWG 1 ea INSTEAD OF 3702 707 D 3 14B 4013 042 CS 0 4013 042 DWG A SPROCKET DRIVE PAINTED CS 1 ea 3 14C 4013 038 CS 0 4013 038 DWG A SPROCKET DRIVEN PAINTED CS 1 ea 3 14D 3039 052 CS A 3039 052 DWG A CHAIN 60 RIVETED ROLLER CS 99 ea QTY IN INCHES 3 14E 3388 001 CS 0 LINK CONNECTING 60 CHAIN CS 1 ea 3 14F 3388 028 CS 0 LINK OFFSET 60 CHAIN CS 1 ea 3 14G 3384 005 D 0 3384 005 DWG B BASE TENS...

Page 50: ... 14D 14E 14F 12 11 1 2 BOOSTER PUMP W MOTOR 3 8 SOLENOID VALVE RDT400 MAIN ASSEMBLY RDT1 51032502 POSITION ITEMS NOT PICTURED 7 MAIN CONTROL PANEL RDT 1 8A RDT400 MAIN ASSEMBLY RDT2 51032503 10 20 20 15C 4 POLYMER INJECTION ASSEMBLY 9A 9B 9 7A MAIN CONTROL PANEL RDT 2 5 5A 5B 5C RDT1 2 END ENCLOSURE ASSEMBLY RDT1 2 DISCHARGE CHUTE RDT1 2 HOOD RDT1 2 R H DOOR RDT1 2 L H DOOR 5D SPARE PARTS 15A 10A ...

Page 51: ...ive chain Replace chain Obstructed drum Remove obstruction DRUM SCREEN CYLINDER TURNS ERRATICALLY Chain stretched Adjust chain tension Replace chain Sprocket stripped Replace sprocket Frozen or broken trunnion Replace trunnion or parts of trunnion assembly affected Screen overload Clear screen Broken gear Check reducer output shaft Repair gear reducer NOZZLES OBSTRUCTED Solids dried on outside sur...

Page 52: ...TO DRUM SCREEN Step down header full of debris Clean out step down header assembly Erratic feed condition Check supply pumps or plumbing TRUNNION NOT TURNING Frozen bearing Replace wheel Slight non contact with drum Acceptable occurrence OVERFLOWS DURING NORMAL OPERATION Spray header not properly cleaning drum Check for blocked spray header nozzles Solids composition or flow changed Review system ...

Page 53: ...nd complete satisfaction PROBLEM PROBABLE CAUSE REMEDY MOTOR FAILS TO START Blown Fuses Replace fuses Should be at least 125 to 150 of nameplate amperes Overload Trips Check and reset overload in starter Improper line connections Check connections with diagram supplied with motor Improper power supply Check to see that power supplied agrees with motor nameplate and load factor Open circuit in wind...

Page 54: ...n primary circuit Locate fault with testing device and repair MOTOR TAKES TOO LONG TO Poor circuit Check for high resistance ACCELERATE Applied voltage too low Get power company to increase power tap WRONG ROTATION Wrong sequence of phases Reverse connections at motor or at switchboard MOTOR OVERHEATS WHILE RUNNING UNDER LOAD Frame or bracket vents may be clogged with dirt and prevent proper venti...

Page 55: ... of motor with a voltmeter Rotor rubs stator bore If not poor machining on brackets replace worn bearings MOTOR VIBRATES AFTER CORRECTIONS Motor misaligned Realign HAVE BEEN MADE Weak support Strengthen base Coupling out of balance Balance coupling Defective bearing Replace bearing Bearings not in line Line up properly Excessive endplay Adjust bearing or add washer UNBALANCED LINE CURRENT ON POLY ...

Page 56: ... of grease or lubricant contaminated Remove old grease wash bearings thoroughly in kerosene and replace with new grease Excess lubricant Reduce quantity of grease bearing should not be more than 1 2 filled Overloaded bearing Check alignment side end thrust Badly worn bearing Replace bearing Broken ball or rough races Replace bearing first clean housing thoroughly Bent or sprung shaft Straighten or...

Page 57: ...ION FOR NO COST REPLACEMENT LABELS Replacement parts can be ordered either through your Parkson Hycor Products Representative or by contacting the Parkson Hycor Products Parts Coordinator toll free at 1 800 249 2140 Please have the unit s project number serial number and model number as shown on the front cover available This will ensure the accuracy of the part identification Accurate part identi...

Page 58: ...age 3 20 Mesh 0 014 dia 316 SST 1 5283 014 004 6 Stage 4 20 Mesh 0 014 dia 316 SST 1 5283 014 004 7 Trunnion Wheel Assembly Includes Acetal Copolymer trunnion wheel w flanged 52100 high chromium steel bearings See Descp 6 4025 027 OR 7 Trunnion Wheel Assembly Includes Acetal Copolymer trunnion wheel w flanged 52100 high chromium steel bearings 316 SST shaft grease zerk retaining pin See Descp 6 50...

Page 59: ...2 12 5 6 3 4 LIQUID DISCHARGE INPUT DISCHARGE SOLIDS RDT200 300 400 REPLACEMENT PARTS OF STANDARD THICKTECH UNIT TM STAGE 1 STAGE 2 STAGE 4 STAGE 3 15 11 14 13 8 9 10 7 1 8 2A ...

Page 60: ...cludes trunnion wheel w flanged bearings shaft grease zerk retaining pin 6 5021 052 1 2 yrs 8 Drive Chain 60 99 3039 052 6mos 1yr 9 Chain Link 1 3388 001 6mos 1yr 10 Chain Link Offset 1 3388 028 6mos 1yr 11 Drive Sprocket 1 4013 042 1 2 yrs 12 Driven Sprocket 1 4013 038 1 2 yrs 14A Idler Sprocket 1 3383 006 1 2 yrs The life of these parts is directly related to and dependent upon the environment o...

Page 61: ...2 00 1 Ea 582 00 1 2 yrs 14A 3383 006 Sprocket Idler 79 00 1 Ea 79 00 1 2 yrs The Trunnion Assembly includes the following Trunnion Wheel with Flanged Bearings The life of these parts is directly related to and dependent upon the environment of each individual application Proper maintenance and adjustment must be made diligently to acquire the maximum life of these parts This is best done by stric...

Page 62: ...SECTION NINE Hycor ThickTech Unit COMPONENT DATA DANGER REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING 9 1 ...

Page 63: ...Section Nine A 9A 1of 22 ...

Page 64: ...ane Pumps Systems Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notiﬁcation 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No F0807D Rev E Turbine Pumps SERIES ET S...

Page 65: ...hing that may become entangled in moving parts WARNING Keep clear of suction and discharge openings DO NOT insert ﬁngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repai...

Page 66: ..._________________ Feet Date Installed_________________________________ Diameter _______________ Inches Capacity___________________ GPM _____________ Liquid ______________________________________ Total Head_________________ Feet______________ Temperature________________ F ______________ Suction __________________________Head Feet Speciﬁc Gravity_______________________________ Suction Piping Length_...

Page 67: ... will be greater than that required by the unit ALIGNMENT If the pump is driven by a ﬂexible coupling the angular vertical and horizontal alignment must be checked A straightedge across the coupling must rest evenly on both rims of the coupling at the top bottom and sides Alignment should be rechecked shortly after the initial start up Factory assembled units must be realigned at the job site due ...

Page 68: ... line is equipped with a foot valve the system is ﬁlled with liquid by ﬁlling through the discharge piping or priming plug if provided PRIOR TO STARTING Before the pump is started initially make the following inspections Check Rotation Be sure that the pump operates in the direction indicated by the arrow on the pump casing or frame as serious damage can result if the pump is operated with incorre...

Page 69: ...ration ADDING BOILER COMPOUND BOILER COMPOUND SHOULD NOT BE INTRODUCED INTO SYSTEM ON THE SUCTION SIDE OF PUMP Boiler compound often coagulates when it contacts hot water and becomes abrasive and will damage the raceway and impeller of the pump DRAINING THE PUMP To drain pump remove 1 4 pipe plugs from bottom of pump frame and pump case After pump has drained start pump to discharge liquid from th...

Page 70: ...the Adjusting Screw with a Spanner Wrench Do Not Use A Screwdriver Punch or Other Tool At the same time rotate the shaft back and forth with a common nail or other object placed through the hole provided for that purpose on close coupled pumps The shaft on base mounted pumps may be rotated by turning at the coupling end An Adjustable Spanner Wrench Part No 7492 is available from BURKS 4 Rotate Adj...

Page 71: ...ed by or for user and laboratory tests corrected for ﬁeld performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN This w...

Page 72: ...9A 10of 22 ...

Page 73: ...e EPT 23 24 25 01457 21748 A 01931 03121 1 1 4 4 Key Woodruff as shown repair kit only Key Square Cap Screw 7 16 14 x 1 Lg Cap Screw 1 4 20 x 3 4 Lg SYMBOL NUMBER PART NUMBER QTY DESCRIPTION 26 09789 5 09789 6 09789 7 09789 8 09789 9 1 1 1 1 1 Raceway ES5M Raceway ES6M Raceway ES7M Raceway ES8M Raceway ES9M 27 28 29 30 31 32 09792 05812 B 07003 04211 05468 02953 1 1 2 2 5 1 Frame for stufﬁng box G...

Page 74: ...Co Company Base Mounted Turbine Pumps 1 6B www cranepumps com Series ES 4ES 1725 RPM 60Hz ES 3450 RPM 60Hz See Indivdual curves for symbol number ES 2900 RPM 50Hz See Indivdual curves for symbol number 1 06 Individual performance curves should be checked for final selection 9A 12 9A 12of 22 ...

Page 75: ...450 RPM 60Hz PERFORMANCE AND SELECTION CHART Capacity in GPM LPS at Total Head in Feet m or Pressure Shown Catalog Number PSI kpa 8 6 59 17 2 118 26 179 43 3 298 54 1 373 64 9 447 75 8 522 86 6 597 97 4 671 108 3 746 119 1 821 130 896 140 1 965 151 8 1045 Feet m 20 6 40 12 60 18 100 30 125 38 150 45 175 53 200 60 225 68 250 76 275 83 300 91 325 99 350 106 ES5M GPM LPS BHP 10 8 68 60 10 4 65 65 10 ...

Page 76: ... 50 3 85 13 13 1 41 1 16 42 8 212 6 171 1 16 27 1 16 30 19 2 57 3 82 111 16 42 DIMENSIONS IN INCHES mm Motor Frame AB C CP HA HB HC HD HE HF HG HH HL HM HO HP HT X Y 9A 14of 22 A strainer approximately 20 mesh should be installed on the suction side of the pump to prevent chips scale or hard foreign particales from entering the pump and damaging the raceway and impeller 184T 7 13 15 93 15 13 10 00...

Page 77: ... loss electrical grade lamination steel Three year warranty APPLICATIONS Typical applications include operations where continuous or frequent duty is required Super E Motors are designed to conserve energy over extended time periods Class F insulated 1 15 service factor Inverter rated per NEMA MG1 Part 31 4 4 2 Suitable for variable torque applications and 20 1 constant torque speed range with pro...

Page 78: ...206 BEARING OPP DRIVE END 6206 DESIGN CODE A DOE CODE 010A FL EFFICIENCY 89 5 ENCLOSURE TEFC FRAME 184T HERTZ 60 INSULATION CLASS F KVA CODE L SPEED rpm 3500 OUTPUT hp 5 PHASE 3 POWER FACTOR 90 RATING 40C AMB CONT SERIAL NUMBER SERVICE FACTOR 1 15 SPEC NUMBER 06H483X065G1 VOLTAGE 460 9A 16of 22 ...

Page 79: ...Full Load Torque 7 5 LB FT Starting Current 62 Amps Start Configuration DOL No Load Current 2 1 Amps Break Down Torque 39 LB FT Line line Resistance 25 C 1 93 Ohms Pull Up Torque 26 LB FT Temperature Rise C FL in deg 44 Locked Rotor Torque 31 LB FT Temp Rise S F Load in deg 52 Load Characteristics at 460 V 60 Hz 5 HP of Rated Load 25 50 75 100 125 150 S F Power Factor 55 77 86 90 92 93 0 Efficienc...

Page 80: ...9A 18of 22 ...

Page 81: ...9A 19of 22 ...

Page 82: ...9A 20of 22 ...

Page 83: ...9A 21of 22 ...

Page 84: ...9A 22of 22 ...

Page 85: ...Section Nine B 9B 1 of 8 ...

Page 86: ...swept out of the pipe without ever shutting down the sprays With at least one complete turn of the handwheel the brush clears each orifice Close the valve and you re back in operation You never need to shut off the flow NOZZLE BASE GASKET NOZZLE RETAINING PLUG RETAINING RING FLUSH OUT VALVE CLEANING BRUSH MECHANICAL LINKAGE FOR VALVE TO BRUSH STAMM headers are manufactured in North America by Lech...

Page 87: ...F 37 0 55 0 77 0 95 1 22 1 50 1 94 2 5 626 642 1F 37 626 644 1F 37 0 88 1 24 1 52 1 96 2 41 3 11 3 0 626 722 1F 37 626 724 1F 37 1 39 1 96 2 40 3 10 3 80 4 90 4 0 626 804 1F 37 2 19 3 10 3 80 4 90 6 01 7 75 5 0 626 884 1F 37 3 49 4 94 6 04 7 80 9 56 12 3 6 0 626 964 1F 37 5 48 7 76 9 50 12 3 15 1 19 4 7 0 626 004 1F 37 6 91 9 77 12 0 15 5 18 9 24 4 8 0 626 044 1F 37 8 78 12 4 15 2 19 6 24 0 31 0 P...

Page 88: ...pport and connected to appropriate feed lines it is ready for start up 3 Operation Procedure 3 1 On the initial start up fill the pipe at a liquid pressure below the normal operating level Once the spray pattern has stabilized gradually increase to normal operating pressure 3 2 When the system is running at normal operating pressure but not to exceed 350 psi perform a full cleaning cycle to flush ...

Page 89: ...aining plug do not require retaining rings 4 4 2 Back out the retaining plug with a 3 4 hex key 4 4 3 The nozzle is then loose and can be lifted out along with the gasket 4 4 4 While the assembly is apart clean out the base and replace the gasket 4 4 5 Replace the nozzles check the alignment orientation as mentioned before 4 4 6 Before reinserting the retaining plug coat the threads of the retaini...

Page 90: ...heck pipe ends Pipe must be free from indentations projections or roll marks on exterior from the end to the groove to assure a leak tight seat for the gasket 4 8 3 Check gasket and lubricate Apply a thin coat of silicone lubricant to gasket lips and outside of gasket Install gasket Place gasket over pipe end being sure gasket lip does not overhang pipe ends 4 8 4 Join pipe ends Align and bring tw...

Page 91: ... 46 18 93 24 44 34 56 8 0 626 044 1F 37 8 78 12 41 15 20 19 62 24 03 31 03 43 88 Nozzle Codes for Number Ordering 0º 20 PSI 40 PSI 60 PSI 100 PSI 150 PSI 250 PSI 500 PSI 1000 PSI 0 7 626 290 1F 37 0 06 0 09 0 10 0 14 0 17 0 21 0 30 0 43 0 8 626 320 1F 37 0 09 0 13 0 15 0 20 0 24 0 31 0 44 0 63 1 0 626 360 1F 37 0 14 0 20 0 24 0 31 0 38 0 49 0 69 0 98 1 2 626 390 1F 37 0 20 0 28 0 34 0 44 0 54 0 70...

Page 92: ...9B 8 of 8 ...

Page 93: ...Section Nine C 9C 1 of 27 ...

Page 94: ... Helical Gear Units USCS 0102 37 9C 2 of 27 ROTARY DRUM DRIVE GEARMOTOR Provided Sew Eurodrive Model R77DRP112M4 DH SEW Eurodrive R77 Gear Reducer Position M1 SEW Eurodrive DRP112M4 DH Motor NEMA Premium Eff Inverter Duty Rated Severe Duty Application IP66 ...

Page 95: ...WH ZLOO DLG LQ VKDIW UHPRYDO ZKHQ QHFHVVDU Warning OZD V HQVXUH H SRVHG URWDWLQJ SDUWV DUH SURSHUO FRYHUHG WR HQVXUH VDIHW RU DGGLWLRQDO LQIRUPDWLRQ RQ VKDIW PRXQWHG UHGXFHUV GULYH VKDIW FRQILJXUDWLRQ DQG WROHUDQFHV UHIHU WR WKH 6 XURGULYH DWDORJ RU UHTXHVW RFXPHQWV DQG INSTALLATION AND OPERATION 7KH GULYH LQVWDOODWLRQ VLWH VKRXOG EH VHOHFWHG WR HQVXUH PELHQW WHPSHUDWXUHV EHORZ 8QLPSHGHG IORZ RI D...

Page 96: ...57 97R57 DRE DRE DRE 100L4 100L4 100L4 335 370 485 275 275 275 7 6 22800 227 5310 1 15 R RF RM 97R57 97R57 97R57 DRE DRE DRE 100L4 100L4 100L4 325 365 480 275 275 275 6 9 7 6 8 5 10 11 12 14 26900 24600 21700 18400 17000 15100 13600 251 15 229 95 203 16 172 34 158 68 141 83 127 68 7820 8000 8140 8240 8280 8330 8360 1 40 1 55 1 75 2 1 2 2 2 5 2 8 R RF RM 107 107 107 DRE DRE DRE 100L4 100L4 100L4 41...

Page 97: ...0 10 63 AD 4 13 4 69 4 69 5 04 5 04 5 51 5 51 6 69 6 18 6 69 6 69 8 98 ADS 4 13 5 08 5 08 5 47 5 47 5 91 5 91 6 22 6 22 6 77 6 77 8 98 L 18 82 19 25 20 24 20 59 21 81 21 89 22 68 25 67 25 04 26 73 28 70 30 31 LS 20 98 21 93 22 91 23 78 25 00 25 55 26 34 27 52 28 70 31 14 33 11 35 71 LB 7 01 7 44 8 43 8 78 10 00 10 08 10 87 13 86 13 23 14 92 16 89 18 50 LBS 9 17 10 12 11 10 11 97 13 19 13 74 14 53 ...

Page 98: ...Page 5 Page 5 9C 6 of 27 ...

Page 99: ...ical geared motors R17 R167 page 11 270 0 90 180 1 2 3 R47 R57 R17 R27 R17 R27 R47 R57 M5 M4 M5 M1 M3 M5 M6 M1 M3 R17 M6 M2 0 270 90 180 0 180 0 90 270 0 0 0 x x x x x x x x x x x x x x Mounting Positions 12 USCS 0102 9C 7 of 27 ...

Page 100: ...Page 7 Page 7 9C 8 of 27 ...

Page 101: ...Page 8 Page 8 9C 9 of 27 ...

Page 102: ...Page 9 Page 9 9 3TIVEXMRK RWXVYGXMSRW z IEV 9RMX 6 7 7IVMIW 74 6340 2 Lubricant table Lubricants Lubricant table 97 9C 10 of 27 ...

Page 103: ...3 70 11 7 14 3 09 11 7 3 54 13 4 2 99 11 3 3 09 11 7 R107 1 59 3 62 6 13 7 4 31 16 3 4 46 16 9 5 07 19 2 3 49 13 2 4 20 15 9 R137 2 64 6 61 10 25 7 40 28 7 79 29 5 8 32 31 5 6 61 25 6 61 25 R147 4 07 10 57 15 4 40 12 29 46 5 12 68 48 13 74 52 10 44 39 5 10 83 41 R167 7 13 18 49 27 70 21 66 82 20 61 78 23 25 88 17 44 66 18 23 69 RF17 0 07 0 25 0 16 0 6 0 09 0 35 0 16 0 6 0 09 0 35 0 09 0 35 RF27 0 ...

Page 104: ...Ð Ô ðï îëî ðê çê Ø ÛÒ Ð ï ñ í Îéé ÛÙ ðìòðëòîððç É ÿ Ó ó ª ô ª º ª ò Ú ò Ý ª ÿ ß ª Ü Ò ÍÑ ïêðïêò ÍÛÉóÛËÎÑÜÎ ÊÛ Ù Ø ú Ý ÕÙ Ð º íðîí Üóéêêìî Þ Ì ò øðéîëï éëóð Ú øðéîëï éëóïçéð æññ ò ò 9C 12 of 27 ...

Page 105: ...é Í Hìê Hëë íéôé ðêìïïðíé ï ïç Õ Ü Òêèèë Þïì ç ìðóëëØÎÝ ððïððêðç ï îð Þ ª ª Éìðèé Óïî ïôëóÝ Æ ððïíðíïï ï îð Þ ª ª å ßÍÛÐÌ Ý å Éìðèé Óïî ïôëóÒ ÎÑ ððïíêîìé ï îî Ù Ø ðêìïïïïè ï îí Í Ü Òçèè Íìð ëð îôëóÚÍÌ ððïðíëîé ï îì Ô º Ü Òëèð Óïð ððïðîîçê ï îë Ü ª Ü Òêîë êîðè ððïðìçðê ï îë Ý Î º Ü Òëìïî ÒËÐ îðèÛ ððïíêçéî ï îç Í ðçïðîëëè È íð Ü ª Ü Òêîë êíðì ððïðëðèî ï íï Õ Ü Òêèèë Þè é ïèóëëØÎÝ ððïíìèëê ï íî Í Hîë...

Page 106: ... ò ò Ò ò Ü ß º ÍÛÉ Ð Ò ò Ï ò ëðê Í Ü Òçèè ìî ëî ðôïóÍÌ ððïðíéëê È ëðé Í Ü Òçèè ìî ëî ðôíóÍÌ ððïðíççí È ëðè Í Ü Òçèè ìî ëî ðôëóÍÌ ððïîðìïí È ëïë Í Ü Òçèè íé ìé ðôïóÍÌ ððïðíéíÈ È ëïê Í Ü Òçèè íé ìé ðôíóÍÌ ððïðíçéé È ëïé Í Ü Òçèè íé ìé ðôëóÍÌ ððïîíìðì È ëîï Í Ü Òçèè ìð ëð ðôïóÍÌ ððïðíéìè È ëîî Í Ü Òçèè ìð ëð ðôíóÍÌ ððïðíçèë È ëîí Í Ü Òçèè ìð ëð ðôëóÍÌ ððïîíìêí È È º 9C 14 of 27 ...

Page 107: ...7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Designs Technical Data and Dimension Sheets for AC Motors Catalog 8 Technical Data and Dimension Sheets for AC Motors 8 1 Designs 50914AXX 8 1 8 17 8 7 8 11 6 6 7 8 1 7 9C 15 of 27 ...

Page 108: ...VIH ZEPYI MW WQEPPIV XLI QSXSV WLSYPH FI HVMIH FIJSVI YWI JSV I EQTPI MXL LSX EMV YT XS E QE MQYQ SJ SV F VI WMWXERGI LIEXMRK MXL ER EY MPMEV ZSPXEKI SJ SJ 2 ZME ER MWSPEX MRK XVERWJSVQIV EVI WLSYPH FI XEOIR XS IRWYVI XLEX XLI QSXSV MW LIEXIH MXL RSX QSVI XLER SJ MXW VEXIH GYVVIRX ERH XLEX XLI VMWI MR XIQTIVE XYVI MW RSX QSVI XLER 8LI HV MRK TVSGIHYVI GER FI WXSTTIH LIR XLI MRWYPEXMSR VIWMWXERGI L...

Page 109: ...ed current cosϕ Power factor 100 Efficiency at 100 of the rated power IA IN Starting current ratio TA TN Starting torque ratio TH TN Ramp up torque ratio Code Letter NEMA code letter JMot Mass moment of inertia of the motor JMot_BE Mass moment of inertia of the brakemotor BE Standard brake size Z0 BG Switching frequency for operation with BG brake controller Z0 BGE Switching frequency for operatio...

Page 110: ...P132S4 5 177 1765 12 4 6 2 4 95 0 83 90 2 8 6 2 4 2 1 K 451 102 DRP160S4 7 5 261 1775 18 5 9 3 7 4 0 81 91 7 8 9 3 4 2 5 K 878 176 DRP160S4 10 358 1770 25 12 6 10 1 0 82 91 7 8 1 3 1 2 3 K 878 176 DRP160M4 12 5 438 1770 30 5 15 4 12 3 0 82 91 7 8 2 3 5 2 6 K 1068 196 DRP160MC4 15 522 1780 37 18 4 14 7 0 81 92 4 8 9 3 3 2 5 K 1401 207 DRP180M4 20 717 1775 47 23 5 18 8 0 86 93 0 7 9 2 9 2 1 J 2636 3...

Page 111: ...60 Service Factor 1 15 NEMA Design Code A Insulation Class F Ambient Temperature C 40 C Temperature Rise Class B Efficiency Type NEMA Premium IE3 Efficiency 89 5 Power Factor 0 82 Features Severe Duty Protection IP66 Inverter Rated Full Load Amps 7 5 3 75 Full Load Torque 105 0 LB IN Locked Rotor Amp Ratio 859 Locked Rotor Code KVA HP K Locked Rotor Torque Ratio 250 Load Condition 100 75 50 25 Eff...

Page 112: ...ïïè MOT1 AC Motors 7 Dimension sheets for DR AC motors in Dimension Sheets for DR Series AC Motors Brakemotors 9C 20 of 27 ...

Page 113: ...î ÅîÃ ÅíÃ Ôí Ôî Ôï ÅîÃ ÅíÃ Ôí Ôî Ôï ÅìÃ ÅëÃ Éî Ìê Êî Ìë Ëî Ìì Êï Ìî Ëï Ìï Éï Ìí ÊïñÊí ÌîñÌè ËïñËí ÌïñÌé ÉïñÉí ÌíñÌç ÉîñÉí ÌêñÌç ÊîñÊí ÌëñÌè ËîñËí ÌìñÌé êè ðìí ÈÈ ðê ðî ðí Ó Ã ï Å ÅîÃ Ó Í Ã í Å ÅìÃ Ü Í ó ô ª ÅëÃ Í ó ô ª ÅêÃ Í Ì ª æ î øÔïóÔî 9C 21 of 27 WH BR YL WH BR YL BK RD BL WH BR YL 5 4 YL WH BR WH BK BR RD YL BL 3 3 WIRE T1 IS WHITE WH WIRE T2 IS BROWN BR WIRE T3 IS YELLOW YL WIRE T4 IS WHITE...

Page 114: ...ct cause for device activation Motor protection device faulty or will not reset Check protection device for faults Motor will not start or starts sluggishly Motor not connected for proper voltage Check connection diagram in conduit box cover and correct the wiring Large voltage and or frequency fluctuation at starting Ensure stable power supply For reduced voltage starting motor will not start in ...

Page 115: ...Ô ðè îíð ðë ðê ßÝ ÛÒ Ð ï ñ í ÜÎòïïîÓóïíîÓÝñÚÙñÚÓñîÉñÝñßÔñÔÒñÆ ÛÓ ðìòðîòîðïð Ù ª É ÿ Ý ª ÿ ß ª Ü Ò ÍÑ ïêðïêò ÍÛÉóÛËÎÑÜÎ ÊÛ Ù Ø ú Ý ÕÙ Ð º íðîí Üóéêêìî Þ Ì ò øðéîëï éëóð Ú øðéîëï éëóïçéð æññ ò ò 9C 23 of 27 ...

Page 116: ...Õ º º îî Ü Òêèèëóï ßë ë îë õÝ ððïðððèð ï í Õ º º îè Ü Òêèèëóï ßê ê îè õÝ ððïððïìë ï ì Õ îÉ Ü Òêèèëóï ßê ê íî õÝ ððïððïëí ï é Ú º º ïêñïèñîè ÚÙïíð Üïêð ïíêïïèéç ï é Ú º º îî ÚÙïíð Üïêð ïíêîïèíï ï é Ú ÚÙïêë Üîðð ïíêïïèçë ï é Ú ÚÙîïë Üîëð ïíêïîïðé ï é Ú ÚÙîêë Üíðð ïíêïîïîí ï é Ú ÚÙíðð Üíëð ïíêïîïëè ï é Ú ÚÙíëð Üìðð ïíêïîïéì ï é Ú ÚÙìðð Üìëð ïíêïîïçð ï ç Í º º ÚÙïíð Éìðèë Óïð ïóÍ óßÜÝíÕ ððïïìîêÈ ï ç Í...

Page 117: ...ë Óè îðóèòèóßîÚóÓÊ ïíîêîëéî ì ïðí Í º º ÚÙïêë Ü Òçíç Óïð îîóèòèóßîÚ ððïïèìëï ì ïðí Í º º ÚÙîïëô ÚÙîêë Ü Òçíç Óïî íðóèòèóßîÚ ððïððèïï ì ïðí Í º º ÚÙíðð Ü Òçíç Óïê íëóèòèóßîÚ ððïððèëì ì ïðí Í º º ÚÙíëðô ÚÙìðð Ü Òçíç Óïê ìðóèòèóßîÚ ððïððèêî è ïðì Í Ü Òçèè Íìð ëð îôëóÚÍ ððïðíëîé ï ïðê Ñ Ü Ò ßìð ëî éóÒÞÎ ððïðêîëç ï ïðê Ñ º îó ª Ü Ò ßìðÈëîÈéóÚÕÓóÚÕÑ ïíîêïèïç ï ïðé Ñ º Éìîçï ìðóÍÌóßîÚ ððïïêêëí ï ïðè Ò ö ...

Page 118: ...ðè îìí ðî ðé ßÝ ô ßÝ µ ÛÒ Ð ï ñ î ÜÎòéïóïíîñõÞÛ ÛÓ ðìòðîòîððç æ Ðëêñ Ðêêô ÕÍ É ÿ Ì ò Ý ª ÿ ß ª Ü Ò ÍÑ ïêðïêò ÍÛÉóÛËÎÑÜÎ ÊÛ Ù Ø ú Ý ÕÙ Ð º íðîí Üóéêêìî Þ Ì ò øðéîëï éëóð Ú øðéîëï éëóïçéð æññ ò ò 9C 26 of 27 ...

Page 119: ... îðóßîóéð ððïïèëëç ì ïîì Ü ÕÍå ÜÎéïóïíîå º Ì Éìïîê ßëôíóßîóïìðØÊ ïíîêêééî ì ïîì Ü ÕÍå ÜÎéïóïíîå º Ì ó Éìïîê ßêôìóßîóïìðØÊ ïíîêêéèð ì ïëé Ý ÕÍå ÞÛðëñï ðïèïêèêï î ïëé Ý ÕÍå ÞÛî ïíéìïîíí î ïëé Ý ÕÍå ÞÛë ðïèîðîéí î ïëé Ý ÕÍå ÞÛïï ïíéìïèëí î îïï Ü ÕÍå ÜÎéïóïíî Éìïîê ßëôíóßîóïìðØÊ ïíîêêééî ì íëï Í Ðëêñ ÐêêåÜÎéï Éìïìð íë ìð ðôëóÍ ïíîèéçèî ï íëï Í Ðëêñ Ðêêå ÜÎèðóïðð Ü Òçèè ìî ëî ðôëóÍ ððïîðìïí ï íëï Í Ðëê...

Page 120: ...Section Nine D 9D 1 of 24 ...

Page 121: ... Parallel Helical Gear Units USCS 0102 37 9D 2 of 24 FLOC DRIVE GEARMOTOR Provided SEW Eurodrive Model RF37DT80K4 KS SEW Eurodrive RF37 Gear Reducer Position M4 SEW Eurodrive DFT80K4 Motor Inverter Duty Rated High Efficiency Severe Duty Application KS ...

Page 122: ...WH ZLOO DLG LQ VKDIW UHPRYDO ZKHQ QHFHVVDU Warning OZD V HQVXUH H SRVHG URWDWLQJ SDUWV DUH SURSHUO FRYHUHG WR HQVXUH VDIHW RU DGGLWLRQDO LQIRUPDWLRQ RQ VKDIW PRXQWHG UHGXFHUV GULYH VKDIW FRQILJXUDWLRQ DQG WROHUDQFHV UHIHU WR WKH 6 XURGULYH DWDORJ RU UHTXHVW RFXPHQWV DQG INSTALLATION AND OPERATION 7KH GULYH LQVWDOODWLRQ VLWH VKRXOG EH VHOHFWHG WR HQVXUH PELHQW WHPSHUDWXUHV EHORZ 8QLPSHGHG IORZ RI D...

Page 123: ...7 DT71D4 52 0 1 9 605 715 32 47 3 R27 DT71D4 52 0 3 0 600 1060 32 40 3 R37 DT71D4 50 0 3 4 625 1110 33 79 2 R47 DT71D4 47 0 1 1 670 425 36 20 3 R17 DT71D4 46 0 1 7 680 735 36 79 3 R27 DT71D4 46 0 2 6 680 1100 36 72 3 R37 DT71D4 44 0 1 1 715 425 38 61 3 R17 DT71D4 43 0 1 6 730 750 39 25 3 R27 DT71D4 43 0 2 4 725 1120 39 17 3 R37 DT71D4 40 0 3 3 795 1190 42 87 3 R47 DT71D4 38 0 1 4 830 775 44 90 3 R...

Page 124: ...5 160 9 10 Option 3 2 36 6 50 5 118 0 14 7 87 0 43 0 47 60 165 130 3 5 200 11 12 Flange Specify BD dimension when ordering DT DV Model 71 80 90 100 112M 132S 132M AB 5 43 5 43 6 73 6 89 7 40 7 40 9 13 138 138 171 175 188 188 232 LB 2 52 2 52 3 35 3 35 3 15 3 15 4 41 64 64 85 85 80 80 112 P 5 71 5 71 7 76 7 76 8 70 8 70 10 83 145 145 197 197 221 221 275 RF37 C 16 22 18 19 18 98 21 06 412 462 482 53...

Page 125: ...rning losses Increased churning losses may arise in some mounting positions Contact SEW EURODRIVE in case of the following combinations SPIROPLAN gearmotors do not depend on any particular mounting position However mounting positions M1 to M6 are also shown for SPIROPLAN gearmotors to assist you in working with this documentation Symbol Meaning Breather valve Oil level plug Oil drain plug Mounting...

Page 126: ... RF167 page 11 M4 M1 M2 M3 M5 M6 RF17 RF17 RF27 RF17 RF27 RF47 RF57 M1 M3 M5 M6 M5 1 3 2 270 90 0 180 90 180 270 0 90 0 270 180 0 0 0 0 x x x x x x x x x x x x x x Mounting Positions USCS 0102 13 9D 7 of 24 ...

Page 127: ...ear units Please note the following key to the lubricant table Key to the lubricant table Abbreviations used meaning of shading and notes CLP Mineral oil CLP PG Polyglycol W gear units NSF cerfitied H1 CLP HC Synthetic hydrocarbons E Ester oil water hazard class 1 German regulation HCE Synthetic hydrocarbons ester oil NSF certified H1 HLP Hydraulic oil Synthetic lubricant synthetic based anti fric...

Page 128: ...nd cannot be regreased 2 Greases providing equivalent performance are acceptable 20 C 80 C Esso Polyrex EM 20 C 100 C Klüber Barrierta L55 2 40 C 60 C Kyodo Yushi Multemp SRL3 3 Recommended for continuous operation at ambient temperature below 0 C example in a cold storage Special greases for anti friction bearings in gear units 35 C 40 C Shell Shell Cassida Grease EPS 2 25 C 40 C Klüber Klübersyn...

Page 129: ...Renolin B 46 HVI Optigear 32 Tribol 1100 68 Rando HDZ 15 Renolin CLP 680 Optigear BM 680 Meropa 680 Tribol 1100 680 Synlube CLP 680 Synlube CLP 220 Tribol 800 680 Renolin CLP 150 Optigear BM 100 Meropa 150 Tribol 1100 100 Optiflex A 220 Tribol 800 220 Optileb GT 460 Optisynt BS 460 Shell Omala 220 Shell Tivela S 220 Shell Omala HD 220 Shell Omala HD 150 Shell Omala 100 Shell Tellus T 32 Shell Tell...

Page 130: ...3 70 11 7 14 3 09 11 7 3 54 13 4 2 99 11 3 3 09 11 7 R107 1 59 3 62 6 13 7 4 31 16 3 4 46 16 9 5 07 19 2 3 49 13 2 4 20 15 9 R137 2 64 6 61 10 25 7 40 28 7 79 29 5 8 32 31 5 6 61 25 6 61 25 R147 4 07 10 57 15 4 40 12 29 46 5 12 68 48 13 74 52 10 44 39 5 10 83 41 R167 7 13 18 49 27 70 21 66 82 20 61 78 23 25 88 17 44 66 18 23 69 RF17 0 07 0 25 0 16 0 6 0 09 0 35 0 16 0 6 0 09 0 35 0 09 0 35 RF27 0 ...

Page 131: ... quote nameplate data with serial number and designation with part number SEW EURODRIYE EN EG Page 1 3 10 01 2007 Mount on gear units have motors variable speed gear units or special input shaft assemblies mounted on the drive end For parts see appropriate parts list Copyright reservedl All rights reserved according to DIN ISO 16016 SEW EURODRIVE GmbH Co KG Postfach 3023 0 76642 Bruchsal Tel 07251...

Page 132: ...d label o 25x50 mm o 25x50 mm o 1 000x1 97 in DIN6885 A8x7x40 C45K DIN6885 A8x7x40 Niro W41901 4x1 4x1 5 16 IN DIN3760 AS35x47x7 NBR DIN3760 AS35x47x7 FKM DIN3760 A35x47x7 NBR DIN3760 A35x47x7 FKM DIN6256206 Z J OIN6912 M8x16 8 8 IS04017 M8x20 8 8 0120 mm 0160 mm 0200 mm 030x038x32 mm DIN6885 B8x7x20 55HRC W4087 M10x1 MS W4087 M10x1 NIRO DIN988 S25x33x2 FST DIN6256005 J D N6885 B5x5x10 55HRC 017x0...

Page 133: ...35xO 5 ST 2 stage DIN98816x22xO 1 ST 2 stage DIN98816x22xO 3 ST When ordering spare parts always quote nameplate data with serial number and designation with part numberl SEW EURODRIYI EN EG Page 3 3 10 01 2007 Part No Qty 00102687 1 00102660 1 00108537 1 00102741 1 06413951 1 00110221 6 0641396X 1 00124966 1 00106887 1 00113301 Xl 00113433 X 00104140 Xl 00103691 X 00103934 X 00104167 Xl 00123439 ...

Page 134: ... 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Designs Technical Data and Dimension Sheets for AC Motors Catalog 8 Technical Data and Dimension Sheets for AC Motors 8 1 Designs 50914AXX 8 1 8 17 8 7 8 11 6 6 7 8 1 7 9D 15 of 24 ...

Page 135: ...VIH ZEPYI MW WQEPPIV XLI QSXSV WLSYPH FI HVMIH FIJSVI YWI JSV I EQTPI MXL LSX EMV YT XS E QE MQYQ SJ SV F VI WMWXERGI LIEXMRK MXL ER EY MPMEV ZSPXEKI SJ SJ 2 ZME ER MWSPEX MRK XVERWJSVQIV EVI WLSYPH FI XEOIR XS IRWYVI XLEX XLI QSXSV MW LIEXIH MXL RSX QSVI XLER SJ MXW VEXIH GYVVIRX ERH XLEX XLI VMWI MR XIQTIVE XYVI MW RSX QSVI XLER 8LI HV MRK TVSGIHYVI GER FI WXSTTIH LIR XLI MRWYPEXMSR VIWMWXERGI L...

Page 136: ...9D 17 of 24 ...

Page 137: ... AK BB BD BF GA DFT71 II 1 18 6 50 5 118 0006 0004 0 14 7 87 0 43 0 47 II 30 165 130 014 011 3 5 200 11 12 DFT80 II 1 57 5 12 4 331 0005 0004 0 14 6 30 0 35 0 39 II 40 130 110 013 009 3 5 160 9 10 DFT90 I 2 60 8 46 7 087 0006 0004 0 16 9 84 0 55 0 59 I 66 215 180 014 011 4 250 14 15 Optional Flange U UY V VO Key M 0 551 0005 0 0 63 1 18 0 16 20 x 20 x 87 M5 x 49 14 012 001 16 30 4 5 x 5 x 22 M5 x ...

Page 138: ...me Size Low Voltage High Voltage DT71 thru DV180 230V 60Hz 460V 60Hz 200V 50Hz 400V 50Hz Frame Size DT71 thru DV132S Frame Size DV132M thru DV225 Frame Size Low Voltage High Voltage DT71 thru DV225 200V 50Hz 208V 60Hz 220V 50Hz 230V 50Hz 240V 50Hz 330V 60Hz 346V 50Hz 360V 60Hz 380V 50Hz 400V 50Hz 415V 50Hz 575V 60Hz Motor Connection Diagrams 550 USCS 0102 9D 19 of 24 ...

Page 139: ...ct cause for device activation Motor protection device faulty or will not reset Check protection device for faults Motor will not start or starts sluggishly Motor not connected for proper voltage Check connection diagram in conduit box cover and correct the wiring Large voltage and or frequency fluctuation at starting Ensure stable power supply For reduced voltage starting motor will not start in ...

Page 140: ...ing DFT71 SW1 Ox1 mm External 0115193 2 Retaining Ring DFT80 SW11x1mm External 011 5207 3 Key DFT71 A2x2x12mm 0100005 3 Key DFT80 A3x3x14mm 0100692 SEW EURODRIVE INC 250mm Dia Flange 300mm Dia Flange 108 109 22 42 36 31 32 44 41 37 35 Shaded items denote recommended spare parts Standard seal combination NBR Optional seal combination FPM Item Part Name Description 7 Flange CD DFT71 80 7 Flange ID D...

Page 141: ...44 Ball Bearing 6203 2RS J C3 0171662 100 Hex Nut j M6mm 0128678 100 Hex Nut M8mm 0101990 100 Hex Nut M10mm 0102008 100 Hex Nut M12mm 010201 6 101 Lockwasher j B6mm 0109908 Diy 4 1 1 1 1 1 1 1 1 4 4 4 4 4 SEW EURODRIVE INC 250mm Dia Flange 300mm Dia Flange 108 44 41 37 35 Shaded items denote recommended spare parts Standard seal combination NBR Optional seal combination FPM Item Pari Name Descript...

Page 142: ...113 Socket Head Screw AM5x16mm 0129623 1 136 Rectifier BGE 1 5A 150 500VAC 8253854 1 115 Terminal Block KTM4 0117595 1 136 Rectifier BGE 3 0A 42 150VAC 8253870 1 116 Terminal Cap 0104426 1 136 Brake Control BSG 5 0ADC 20 30VDC 8254591 1 11 7 Hex Head Screw M5x12mm 0112178 1 136 Rectifier BGH 1 5A 150 500VAC 825480 X 1 118 Lockwasher 5mm 0118206 1 136 Rectifier BGH 3 0A 42 150VAC 8254796 1 119 Torx...

Page 143: ...4 Closing Plug lB Smm 0113751 1 134 Threaded ClOSing Plug 1 2 in NPT 90000150 1 136 Rectifier BG 1 5A 150 500VAC 8253846 1 SEW EURODRIVE INC 112 132 131 115 1 136 137 I Side 2 of 2 153 Mounting hardware for item 136 or 153 as stand alone Mounting hardware for item 136 with 153 as integral unit For use with brakemotor For use as option Includes items 201 through 205 lIem Part Name Description Part ...

Page 144: ...Section Nine E 9E 1 of 5 ...

Page 145: ... acting switch contacts are held closed when actuating cables are under proper tension When cable is pulled slackened or broken a cam positively opens the switch contacts Switch contacts remain open until switch is reset by manually depressing the reset button located on the actuated operating head When direct acting switch contacts open auxiliary contacts also actuate open contacts close and clos...

Page 146: ... Step 4 Seal conduit connection Proper sealing ensures explosion proof integrity of the conduit system Seal in accordance with National Electrical Code paragraphs 500 2 and 501 4 For application help call 1 800 537 6945 A WARNING IMPROPER SYSTEM PERFORMANCE Ensure the attendant circuitry is such that only the momentary interruption of the control circuit cable pull contacts is required to open and...

Page 147: ...e force being applied to cable Install an endspring within cable span preferably at end of cable opposite switch see Actuating Cable Installation Step 2 Figure 3 Switch with Turnbuckle and Endspring Step 3 Install turnbuckle Ensures proper cable tension A WARNING IMPROPER INSTALLATION Do NOT install turnbuckle too closely to cable supports or other barriers that may hinder proper operation Failure...

Page 148: ...goods are returned to Honeywell during that period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sale remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose While we provide application assistance personally and through our literature it is up to...

Page 149: ...Section Nine F 9F 1 of 23 ...

Page 150: ...ry may result if parameter A092 Auto Rstrt Tries or A094 Start At PowerUp is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation...

Page 151: ...mensions Type4X M6 12 24 120 mm 4 7 in 120 mm 4 7 in 25 mm 1 0 in Closest object that may restrict air flow through the drive heat sink and chassis 120 mm 4 7 in 120 mm 4 7 in Mounting Option A No clearance required between drives Mounting Option B Minimum Mounting Clearances Ambient Operating Temperatures Ambient Temperature Enclosure Rating Minimum Maximum IP20 NEMA UL Type Open Use Mounting Opt...

Page 152: ...tages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove the jumper shown in the figures below 1 Turn the screw counterclockwise to loosen 2 Pull the jumper completely out of the drive chassis 3 Tighten the screw to keep it in place Jumper Location IP20 NEMA ULType Open IP66 NEMA UL Type 4X Important Tighten screw after jumper removal Phase to Grou...

Page 153: ...6 1 40 140M F8E C32 100 C37 235 22B B033x104 7 5 10 0 33 0 180 264 16 3 34 6 60 140M G8E C45 100 C60 305 380 480V AC 10 3 Phase input 0 460V 3 Phase Output 22B D1P4x104 0 4 0 5 1 4 342 528 1 4 1 8 3 140M C2E B25 100 C07 35 22B D2P3x104 0 75 1 0 2 3 342 528 2 3 3 2 6 140M C2E B40 100 C07 50 22B D4P0x104 1 5 2 0 4 0 342 528 4 0 5 7 10 140M C2E B63 100 C09 70 22B D6P0x104 2 2 3 0 6 0 342 528 5 9 7 5 ...

Page 154: ...ous fault Over Voltage 100 120V AC Input 200 240V AC Input 380 460V AC Input 460 600V AC Input Under Voltage 100 120V AC Input 200 240VAC Input 380 480VAC Input 460 600V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Trip occ...

Page 155: ...r VT2 To Motor W T3 DC Bus Inductor Connection C Frame drives only The C Frame drive is shipped with a jumper between Terminals P2 and PI Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jumper or inductor connected DC DC DC Bus Connection BR BR Dynamic Brake Resistor Connection Safety Ground PE Important Terminal screws may become loose during shi...

Page 156: ...ed leg etc This leg should be identified throughout the system with red or orange tape on the wire at each connection point The stinger leg should be connected to the center Phase B on the reactor Refer to the PowerFlex 40 User Manualbr specific line reactor part numbers Refer to Appendix B of the PowerFlex 40 User Manual for accessory ordering information I O Wiring Recommendations 3 Wire Type s ...

Page 157: ...ypad Per P037 Coast 3 Wire Per P037 Per P037 2 Wire Per P037 Coast RS485 Port Per P037 Coast important I O Terminal 01 is always a coast to stop input except when P036 Start Source is set to 3 Wire or Momt FWD REV control In three wire control I O Terminal 01 is controlled by P037 Stop Mode All other stop sources are controlled by P037 Stop Mode Important The drive is shipped with a jumper install...

Page 158: ...51 Digital Inl Sel A051 Program with A052 Digital In2 Sel A052 Program with A053 Digital In3 Selj A053 Program with A054 Digital In4 Sel A054 For opto coupled outputs Electronically isolated with opto outputs from analog I O and digital inputs Referenced to Digital Common Drive supplied power for digital inputs Maximum output current is 100mA Referenced to Analog Common P038 Drive supplied power f...

Page 159: ...he rated value of the drive 3 Verify that any digital control power is 24 volts 4 Verify that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See page 8 for location Important The default control scheme is Source SRC The Stop terminal is jumpered I O Terminals 01 and 11 to allow starting from the keypad If the control scheme is changed to Sink SNK the jumper mus...

Page 160: ... the internal frequency using the Up Arrow and Down Arrow keys VOLTS AMPS HERTZ When the internal frequency is being adjusted its value is displayed and the Hertz LED flashes Any changes are saved immediately The display then returns to the Display Group parameter previously shown TIP By default the speed reference of an IP66 NEMA UL Type 4X rated drive is set to the internal frequency A069 Intern...

Page 161: ... 1 Indicates Start key on Integral Keypad is active The Reverse key is also active unless disabled by A095 Reverse Disable Description Back one step in programming menu Cancel a change to a parameter value and exit Program Mode Advance one step in programming menu Select a digit when viewing parameter value Scroll through groups and parameters Increase decrease the value of a flashing digit Used t...

Page 162: ... digit of the last viewed parameter in that group will flash 6 Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group 7 Press Enter or Sel to view the value of a parameter If you do not want to edit the value press Esc to return to the parameter number or or or or VOLTS AMPS HERTZ VOLTS AMPS HERTZ VOLTS AMPS HERTZ 8 Press Enter or Sel to enter program mode to edit ...

Page 163: ...0 10V 0 0 100 0 0 1 d021 Analog In 4 20mA 0 0 100 0 0 1 d022 Output Power 0 00 Drive Power x 2 0 01 kW d023 Output Powr Fctr 0 0 180 0 deg 0 1 deg d024 Drive Temp 0 120 degC 1 degC d025 Counter Status 0 9999 1 d026 Timer Status 0 0 9999 Sees 0 1 Sees d028 Stp Logic Status 0 7 1 d029 Torque Current 0 00 Drive Amps x 2 0 01 Amps Smart Start Up with Basic Program Group Parameters The PowerFlex 40 is ...

Page 164: ...ve Pot 0 Setsthe source of the speed reference to the JI mff 1 IP66 4X Important When A051 or A052 Digital Inx Sel is I p at plan 1 set to option 2 4 5 6 13 or 14 and the digital ZI pn e5 input is active A051 A052 A053 or A054 will tZ ctn I nnir override the speed reference commanded by this 2 _ Anin in ynit parameter Refer to Chapter 1 of the PowerFlex 40 Ani9 m MUI1 User Manua for details P039 A...

Page 165: ...e 4 Motor Overld 5 Ramp Reg 6 Above Freq 7 Above Cur 8 Above DCVolt 9 Retries Exst 10 Above AnlgV 11 Logic In 1 12 Logic In 2 0 1 See A055 for Options 0 1 14 20mA In Ctrl 15 PID Disable 16 MOP Up 17 MOP Down 18 Timer Start 19 Counter In 20 Reset Timer 21 Reset Countr 22 Rset Tim Cnt 23 Logic Inl 24 Logic In2 25 Current Lmt2 26 Anlg Invert 27 EM Brk Rise 13 Logic1 2 14 Logic 1 or 2 15 StpLogic Out ...

Page 166: ... 1 OV 0V Min Freq P035 Maximum Freq 0 10V 22 MinFreq 0 20 0 20 mA 0 mA Min Freq P035 Maximum Freq 0 20 mA 23 MinFreq 4 20 4 20 mA 4 mA Min Freq P035 Maximum Freq 0 20 mA A066 Analog Out High A067 Accel Time 2 A068 Decel Time 2 A069 Internal Freq 0 800 0 0 600 0 Sees 0 1 600 0 Sees 0 0 400 0 Hz A070 A071 A072 A073 A074 A075 A076 A077 1 0 1 Sees 0 1 Sees 0 1 Hz 0 1 Hz Preset Freq O 1 0 0 400 0 Hz Pr...

Page 167: ... 0 1 0 Rev Enabled 1 Rev Disabled 0 A096 Flying Start En A097 Compensation A098 SW Current Trip A099 Process Factor A100 Fault Clear 0 1 0 3 0 0 Drive Amps x 2 0 1 999 9 0 2 0 9999 400 FFFF 0 5 A101 Program Lock A102 Testpoint Sel A103 Comm Data Rate Power to drive must be cycled before any changes will affect drive operation A104 Comm Node Addr 1 247 Power to drive must be cycled before any chang...

Page 168: ...rNPFLA 0 01 Amps Rated Amps A130 PID Trim Hi 0 0 400 0 0 1 60 0 A131 PID Trim Lo 0 0 400 0 0 1 0 0 A132 PID Ref Sel 0 8 0 PID Disabled 1 PID Setpoint 2 0 10V Input 3 4 20mAlnput 4 Comm Port 5 6 7 8 Setpnt Trim 0 10V Trim 4 20mA Trim Comm Trim 0 A133 PID Feedback Sel 0 2 0 0 10V Input 1 4 20mA Input 2 Comm Port 0 A134 PID Prop Gain 0 00 99 99 0 01 0 01 A135 PID Integ Time 0 0 999 9 Sees 0 1 Sees 0 ...

Page 169: ...erminals for a grounded condition An analog input is configured to fault on signal loss A signal loss has occurred Correct the cause of the fault and manually clear Check the wiring between the drive and motor Check motor for grounded phase Replace drive if fault cannot be cleared Check the motor and drive output terminal wiring for a shorted condition Replace drive if fault cannot be cleared F13 ...

Page 170: ...0 136 87 168 87 4 2 2 3 94 7 09 5 35 3 43 6 61 3 44 4 9 C 130 260 180 116 246 4 3 5 1 10 2 7 1 4 57 9 7 9 5 5 5 0 22 Communication RFI Filter IP 30 NEMA 1 UL Type 1 Option Kits 79 1 3 11 107 0 4 21 0 28 5 64 1 2 52 66 0 2 60 1 12 40 6 1 60 24 0 0 94 0 22 2 25 6 1 01 0222 0 7 0 87 109 9 4 33 152 2 5 99 1112 74 3 4 38 2 93 g ui B Frame C Frame Q Option Drive Drive A Comm Cover 25 0 98 25 0 98 B EMC ...

Page 171: ...ons Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel l 414 382 2000 Fax l 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Bnissels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core ECyberport 3 100 Cyberport Road Hong KongTel 852 2887 4788 Fax 852 2508 1846...

Page 172: ...Section Nine G 9G 1 of 6 ...

Page 173: ...Hat Explosionproof and Watertight Types 3 4 4X 7 and 9 To order add prefix EF to catalog number except Catalog Numbers 8210B057 8210B058 and 8210B059 which are not available with Explosionproof enclosures See Optional Features Section for other available options Construction 4 2 WAY 11 Valve Parts in Contact with Fluids Body Brass 304 Stainless Steel Seals and Discs NBR or PTFE Disc Holder PA Core...

Page 174: ...0 6 H 1 1 2 1 1 4 22 5 0 150 125 125 180 8210G056 44D 16 1 F 1 1 2 1 1 4 22 5 5 150 150 100 125 125 125 180 150 8210G022 18D 6 1 F 11 6 F 2 1 3 4 43 5 150 125 90 50 50 50 180 150 8210G100 20P 6 1 F 11 6 F 2 1 2 1 3 4 45 5 150 125 90 50 50 50 180 150 8210G101 21P 6 1 F 11 6 F NORMALLY OPEN Open when de energized NBR Seating PA Disc Holder except as noted 3 8 5 8 3 0 150 150 125 125 125 80 180 150 8...

Page 175: ... 19 29 0 10 9 9 82 8210G056 44D 16 1 F 1 1 2 32 19 29 0 3 10 10 7 9 9 9 82 65 8210G022 18D 6 1 F 11 6 F 2 44 36 86 0 3 10 9 6 3 3 3 82 65 8210G100 20P 6 1 F 11 6 F 2 1 2 44 38 57 0 3 10 9 6 3 3 3 82 65 8210G101 21P 6 1 F 11 6 F NORMALLY OPEN Open when de energized NBR Seating PA Disc Holder except as noted 3 8 16 2 57 0 0 10 10 9 9 9 6 82 65 8210G033 23D 10 1 F 11 6 F 3 8 16 2 57 0 3 17 14 14 17 1...

Page 176: ...2 39 mm 117 70 71 99 61 38 ins 4 61 2 75 2 81 3 89 2 39 mm 117 70 71 99 61 39 ins 5 42 2 31 2 75 4 86 3 80 mm 138 59 70 123 97 40 ins 5 20 3 29 2 81 4 50 2 28 mm 132 83 71 114 58 41 ins 5 13 3 10 3 75 4 32 3 25 mm 130 79 95 110 83 42 ins 6 43 4 40 3 93 5 62 3 25 mm 163 112 100 143 83 43 ins 5 57 3 35 3 66 4 57 3 25 mm 142 85 93 116 83 44 ins 5 90 3 57 4 38 4 79 3 91 mm 150 91 111 122 99 45 ins 5 2...

Page 177: ... BOTH ENDS K P H L FLOW 1 2 NPT W 281 7 1 DIA 2 MOUNTING HOLES 1 66 42 SHOWING MOUNTING BRACKET ONLY Const Ref 39 1 2 NPT 1 656 42 1 625 41 32 281 7 1 DIA 2 MOUNTING HOLES OPTIONAL MOUNTING BRACKET W NPT BOTH ENDS L FLOW K P H Const Ref 40 51 9G 6 of 6 ...

Page 178: ...Section Nine H 9H 1 of 2 ...

Page 179: ... 1 1 2 FLANGE POLYMER FEED MANIFOLD BLOCK il 7 11 __________ 1 0 l11 00 FLOW ____ J FLANGE BOLT SETS _ AND GASKETS BY OTHERS 1 2 TUBE ADJUSTABLE COUNTERWEIGHT MUST BE FREE TO SWING 180 6 FLANGED SLUDGE CONDITIONING SYSTEM ASSEMBLY NO 5125 012 ...

Page 180: ...SECTION TEN Hycor ThickTech Unit DRAWINGS DANGER REVIEW ALL SAFETY PRACTICES LISTED IN SECTION ONE BEFORE PROCEEDING 10 1 ...

Page 181: ...Control Panel BOM Drawings ...

Page 182: ...llen Bradley Co 700 HF34A1 4 General Purpose 240V Max 10 Amp Max 15 CR SCKT 1 Allen Bradley Co 700 HN139 Mini 14 Blade Base Socket 16 ENDAR 2 Allen Bradley Co 1492 EAJ35 Screw End Anchor STD for 35mm Din 17 ENDBR 2 Allen Bradley Co 1492 EBJ3 End Barrier Gray 18 ETHT 2 Allen Bradley Co 22 COMM E PowerFlex Component Class EtherNet IP Adapter 19 FU 6 Bussmann FNM 2 250V 2A Time Delay Fuse 20 FU 4 Bus...

Page 183: ...TB 100 Allen Bradley Co 1492 J3 Term Block IEC Rated 600V 25A Gray 30 12 AWG 44 TB CKT 3 Allen Bradley Co 1492 JG4 IEC 1 ckt feed through grd blk 4mm 45 NOT USED 46 VFD1 2 2 Allen Bradley Co 22B CCB PowerFlex Comm Adapter Cover B Frame 47 VFD1 1 Allen Bradley Co 22B D6P0F104 PowerFlex40 AC Drive 480VAC 3PH 6A 2 2kW 3HP IP20 open LED Display 48 VFD2 1 Allen Bradley Co 22B D1P4F104 PowerFlex40 AC Dr...

Page 184: ...d nor used for any purpose other than that for which it is specifically furnished without expressed written consent of PARKSON CORPORATION The Owner Project Engineer and all others involved with the project design must implement and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporati...

Page 185: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 186: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 187: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 188: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 189: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 190: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 191: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 192: ...ineer and all others involved with the project design must implement and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for...

Page 193: ...nt and follow all safety standards required by local state and federal laws when incorporating Parkson Corporation equipment into the overall project design Parkson Corporation will not be responsible for location and or placement of equipment in the plant design nor is Parkson Corporation responsible for plant safety design and for the failure to follow appropriate safety precautions in the opera...

Page 194: ......

Page 195: ......

Page 196: ...Equipment Drawings ...

Page 197: ...__ JL _____ IF l I V 0 I _1 8X 63 6 0 MOUNTING HOLES 66 25 1682 8 CABLE PULL SAFETY I SWITCH 3 4 NPT TYP 2X 18 75 _ 36 00 132 00 3352 8 36 00 476 3 914 4 914 MouNTING HOLE CENTERS 4 propriemry to pARKSON CORPORATION and Is loaned subject to 1 _ ____________ __ _ 1 retum upon demand and must nat be reproduced copied loaned revealed nor used for any purpose other thon that for Which it Is specfficol...

Page 198: ... iii JL JL Jl________ i l SOLIDS CHARGE J SEE ErAIL1 u 0 00 76 2 EL 597 75 LIQUID DISCHARGE n Ffrrrr n F 0 DIll T1T 111 LI 1 1 III III I I I ii f llT ii o f I P FLANGE SOUOS DISCHARGE nn Tn n I I 72 00 I a2a a III III I I I INSTALL AND SUPPORT r BY OTHERS III I I II III WAlL I CONTRACTOR TO PRO 1 11 u I K pllll f J fJ I I I I PIPING SO NO ADOmoNAL I I I I r II I LoAD IS ADDED TO THE END EL 59 7511...

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Summary of Contents for Hycor ThickTech RDT400

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PARKSON Hycor ThickTech RDT400, Installation, Operation & Maintenance Manual, Page: 5 / 198

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Summary of Contents for Hycor ThickTech RDT400

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