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SD-324M / Page 3

SPORLAN MODEL NUMBERS

STEPS

SEI-.5, SEI-1, SER-1.5, SEI-2, SEI-3.5 

SEI-6, SER-6, SEI-11, SER-11, SER-20

1596

SER-B, C, D, G, J, K, L

2500

SEI-30

3193

SEI-50, SEH-100, SEH-175

6386

ESX

400

Table 2 - Electric Expansion Valves

3. SETPOINT MENU OPERATION

See Appendix C - Setpoint Parameters. All setpoints must be veri-

fied prior to system startup for proper system operation. It may be 

necessary to adjust these parameters for a specific system. Details 

on advanced features can be reviewed in Section 4 - System 

Operation.

1.  Enter the Setpoint Menu: Press the SELECT knob for 5 sec-

onds. Enter the password “

111

 

” and press the SELECT knob 

again. 

2.  To view a parameter, rotate the SELECT knob to the desired 

parameter and press the knob. The default value will display. 

3.  Turn the SELECT knob to change the value and then press 

the SELECT knob to enter the value and return to the 

Setpoint Menu. 

4.  After all desired parameters are set, turn the SELECT knob to 

ESC

” and press the knob to save and implement all changes. 

Observe the system for proper operation. 

NOTE: The Setpoint Menu times out after 60 seconds of 

             inactivity and you will lose all changes entered.

T

he Kelvin II is now operational and displaying the Process 

Values Menu (Appendix B). To view system parameters while 

in operation, turn the SELECT knob and scroll through the 

menu. Select the desired parameter. For example, to view system 

superheat, turn the SELECT knob to 

SvPH

. After a few seconds, 

the actual system superheat will be displayed. See Appendix B – 

Process Values for a description of each variable. 

Pressing the SELECT knob at any time will display the Controller 

Display Address 

CAdr

.

4. SYSTEM OPERATION

The Sporlan Kelvin II controller can be configured as a stand-

alone superheat controller or a refrigerated space temperature con-

troller. The controller can be used in refrigeration systems, chill-

ers, or air conditioning systems. The Kelvin II should not be used 

inside of a conditioned space that exceeds product specifications 

(See Appendix E - Technical Specifications). 
The controller, by default, is designed to control superheat in 

refrigerated spaces that use evaporator pressure regulators (EPRs). 

In all applications, use a normally closed solenoid valve upstream 

of the electronic expansion valve to ensure positive shutoff of 

refrigerant flow during power loss.

Refrigeration

Superheat control on cases with EEPR (preferred method):  

The Kelvin II will regulate the refrigerant flow entering the evap-

orator to achieve the superheat set point. The EEPR is typically 

controlled by a system level controller and provides consistent 

evaporator temperatures based on the discharge air set point (set 

through the system controller). This combination provides greater 

stability in control, increased efficiency of the evaporator coil, and 

accurate case temperatures.

Superheat control on cases with liquid line solenoid or suction 

stop solenoid valves:

Some applications in refrigeration that typically use mechanical 

expansion valves also use a solenoid valve upstream (liquid line) 

or downstream (suction stop) of the TEV to control case tempera-

ture. The system controller closes and opens the solenoid valve to 

meet cut-in and cut-out temperatures. If the Kelvin II controller is 

used on these systems in conjunction with an EEV, a digital input 

must be connected to the Auxiliary Temperature Sensor terminals 

(27 and 28 in Appendix H – Wiring Diagram). Since refrigerant 

flow is a critical part of the Kelvin II control scheme, the con-

troller must be tied into the liquid line solenoid or suction stop 

solenoid when flow is stopped. This input allows the controller to 

respond to major flow variations upstream or downstream of the 

EEV. 

Case temperature control using cut-in / cut-out:

The Kelvin II can be used as a thermostat by connecting a room 

sensor to T2 (terminals 29 and 30) and setting 

C_in

 and 

Covt 

to the desired cut-in and cut-out temperatures respectively. For 

optimum control, the room sensor must be located inside the case 

as specified by the case manufacturer. Connect a normally closed 

solenoid valve (upstream of the EEV) to terminals 19 and 20. The 

controller will maximize the efficiency of the evaporator coil by 

regulating the EEV to control superheat until the cut-out tempera-

ture is reached. The solenoid valve and EEV will then close until 

the temperature rises to the cut-in temperature. During defrosts, 

a digital input must be connected to the T3 Temperature Sensor 

terminals (27 and 28 in Appendix H – Wiring Diagram) so the 

controller will close the EEV. A standard dry contact relay can be 

used.

Minimum relay on and off time:

This feature is used to prevent compressor short cycling when 

the Kelvin II is used as a thermostat using the 

C_in 

and 

Covt 

with the room sensor attached to T2 (terminals 29 and 30) in a 

Summary of Contents for Sporlan Kelvin II Series

Page 1: ...controller in a rain tight protected location using the supplied DIN Rail To leave enough working space the suggested mounting area is 10 inches high and 5 inches wide The minimum depth is 3 inches Se...

Page 2: ...emperature Sensor Type Select 2K or 3K see pictures below Default is 2K 4 Set Pt4P Pressure Sensor Type Select Absolute or Gauge sealed following the steps above Default is Gauge 5 Set Un_t Temperatur...

Page 3: ...rigerant flow during power loss Refrigeration Superheat control on cases with EEPR preferred method The Kelvin II will regulate the refrigerant flow entering the evap orator to achieve the superheat s...

Page 4: ...etting a Bleed Step Position B_ST allows a small amount of liquid refrigerant to pass through the EEV Normal industry practice is to set a bleed to equalize the system in 3 5 minutes The Kelvin II als...

Page 5: ...gized red jacks punch down brown and brown white wires between 2 jacks See Figure 4 Kelvin IId Kelvin IIsd or Kelvin IIs Kelvin IIsd or Kelvin IIs Kelvin IIsd or Kelvin IIs Kelvin IIsd or Kelvin IIs c...

Page 6: ...ress Default address for each controller is 1 NOTE AddR is the Modbus address CAdR is the controller display address Modbus Connection Requirements See Figure 5 Modbus Wiring Wire Type 18 AWG Universa...

Page 7: ...ssary however to fine tune the PID settings in applications where systems experience rapid transient conditions such as frequent impulse changes in loading or mass flow rates In most instances adjustm...

Page 8: ...ucer set up in controller 0 300 etc Pressure Transducer Type correct transducer set up in controller gauge sealed vs absolute Temperature Sensor Type correct sensor set up in controller 2K or 3K see A...

Page 9: ...tively at 80 F measured across sensor wires Pressure transducers must be installed tight enough to depress the valve stem in the fitting Failure to do so will result in errone ous pressure readings an...

Page 10: ...R 410A 417A R 417A R 422A R 422D R 507A R 744 R 245FA R E5 R 438A 401B R 401B 408A R 408A 508A R 508A 508b R 508B t4p Temperature Sensor Type Readout Description typ3 3K Thermistor typ2 2K Thermistor...

Page 11: ...Pumpdown Mode Low Resistance or short on T3 S 4 Auxiliary Temperature 2 60 to 150 F 51 1 to 65 6 C rELA Relay Status Display Description dEng Relay is de energized open Eng Relay is energized open St...

Page 12: ...on pressure sensor range type 14 7 to 485 psi 1 03 to 9 30 Bar max range H_op Maximum Operating Pressure Values depend on pressure sensor range type 5 to 485 psi 1 37 to 34 47 Bar max range C_in Cut i...

Page 13: ...Sensor Type Readout Description t4p3 3k thermistor t4p2 2k thermistor 4 Chosen at Setup Pressure Sensor Type Absolute Pressure Type U Gauge Sealed Pressure Type Pressure Sensor Range Avto Based on Ref...

Page 14: ...with well Can be used without well 3K Sensor Brass 952551 Not used with well Parker Sporlan Pressure Transducers Select one per controller based on refrigerant PSPT0500SVSP S 952576 0 500 psis transd...

Page 15: ...Interface to dry contact or open collector Analog Inputs 4 Temperature Sensors 2Kohm 3Kohm optional 1 Pressure Transducer 5 4 5VR Relay Outputs 100 240VAC 3A ind 250V 22 28VDC 250mA digital output w...

Page 16: ...ay L1 L2 EEV Load Line Liquid Line Solenoid Valve 10 14 minimize 1 2 ideal Evaporator Aux Temp T4 Internal Relay Rated 240v 3A T3 can be used as an Auxillary Temperature Input or a Pumpdown Input sign...

Page 17: ...nce from the pressure transducer 2 Use Scotch BriteTM to clean the copper line at the installation location Remove oxides and dirt to increase sensor accuracy 3 Fasten the suction temperature sensor a...

Page 18: ...Low Operating Pressure 0 to 150 psi 0 to 13 34 Bar 6 Maximum Operating Pressure 0 to 150 psi 0 to 13 34 Bar 7 Temperature Cut in 60 to 125 F 51 to 51 7 C 8 Temperature Cut out 60 to 125 F 51 to 51 7 C...

Page 19: ...0 to 91 6 C 1 Suction Pressure Depends on Pressure Sensor Range and Type 15 to 500 PSI 1 01 to 34 47 Bar Maximum Range 2 Saturation Temperature 60 to 150 F 51 1 to 65 6 C 3 Suction Temperature 60 to 1...

Page 20: ...90 3 322 21 1 6 3 161 3 293 20 6 5 3 133 3 263 20 0 4 3 104 3 233 19 4 3 3 075 3 203 18 9 2 3 046 3 173 18 3 1 3 017 3 142 17 8 0 2 988 3 112 17 2 1 2 958 3 082 16 7 2 2 929 3 051 16 1 3 2 900 3 021 1...

Page 21: ...9 38 9 102 0 746 0 777 39 4 103 0 734 0 766 C F Range VDC 40 0 104 0 723 0 754 40 6 105 0 712 0 743 41 1 106 0 702 0 731 41 7 107 0 691 0 720 42 2 108 0 681 0 710 42 8 109 0 670 0 699 43 3 110 0 660 0...

Page 22: ...23 4 189 21 1 6 3 999 4 164 20 6 5 3 975 4 139 20 0 4 3 951 4 114 19 4 3 3 926 4 088 18 9 2 3 901 4 062 18 3 1 3 875 4 035 17 8 0 3 849 4 008 17 2 1 3 823 3 981 16 7 2 3 796 3 953 16 1 3 3 769 3 924 1...

Page 23: ...0 58 3 137 0 499 0 520 58 9 138 0 490 0 511 59 4 139 0 481 0 502 60 0 140 0 473 0 493 60 6 141 0 464 0 484 61 1 142 0 456 0 475 61 7 143 0 448 0 467 62 2 144 0 440 0 459 62 8 145 0 432 0 450 63 3 146...

Page 24: ...Parker Hannifin Corporation Sporlan Division 206 Lange Drive Washington MO 63090 USA phone 636 239 1111 fax 636 239 9130 www sporlan com 122011 SD 324M 2011 Parker Hannifin Corporation...

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