Parker Racor 800D-5REC-D Installation And Service Instructions Download Page 2

Priming/

Maintenance 

Instructions

Switch pump off.

1. 

Open drain valves on bottom of 

2. 

filters. Drain all contaminants. 
Close drain valves. 
 Remove T-handles and lids from 

3. 

top of filter housings.
Fill filter housings with clean fuel.

4. 

Lubricate lid gaskets and T-handle 

5. 

O-rings with clean fuel or motor oil.
Replace lids and T-handles, tighten 

6. 

snugly by hand - 

do not use tools

.

Troubleshooting

Filter Replacement

Switch pump off. 

1. 

Remove T-handles and lids.

2. 

 Remove filters by holding bail 

3. 

handles and slowly pulling upward 
with a twisting motion. Dispose of 
properly.
 Install new filters.

4. 

Fill filter housings with clean fuel.

5. 

Lubricate lid gaskets and T-handle 

6. 

O-rings with clean fuel or motor oil.
Replace lids and T-handles, tighten 

7. 

snugly by hand - 

do not use tools

.

Operating the 

Recycler

Place 

Fuel Tank Suction Line

 (15 ft 

max. length) so that fuel is drawn 
from bottom most portion of the 
tank. The 

Fuel Tank Return Line

 (15 

ft max. length) is to return filtered 
fuel to the top of fuel tank (see 
Operation Diagram below).

Mechanical 

Symptom

Solution

Electrical 

Symptom

Solution

Unit will not prime.

Unit not filled with fuel. 

(see priming instructions)

Unit will not turn on.

Motor impellar is bound. (carefully turn 

motor fan in rear with a screwdriver.)

Loose wiring. (tighten)

T-handle not tight. (tighten)

Motor overheated and turned off. 

(turn power off allowing motor to cool.)

Hose fittings are loose. (tighten)

Drain valve open. (close valve)

No fuel flow or low flow,

high vacuum restriction, or

poor filter life.

Filters clogged. (replace filters)

Hose restricted. (check hose 

length, may be a pinched or 

plugged hose.)

Viscosity of fuel too high.

(fuel must be heated.)

Caution: Turn off power when performing check list on motor.

Recycle

System

Transfer

System

Fuel Tank 

Suction Line

Fuel Tank 

Return Line

Operation Diagram

Summary of Contents for Racor 800D-5REC-D

Page 1: ...ng legendary three stage process Stage 1 Separation As fuel enters the assembly it moves through the centrifuge and spins off large solids and water droplets which are heavier than fuel and fall to the bottom of the collection bowl Stage 2 Coalescing Small water droplets bead up on the surface of the conical baffle and cartridge filter When heavy enough they too fall to the bottom of the collectio...

Page 2: ...ce Fuel Tank Suction Line 15 ft max length so that fuel is drawn from bottom most portion of the tank The Fuel Tank Return Line 15 ft max length is to return filtered fuel to the top of fuel tank see Operation Diagram below Mechanical Symptom Solution Electrical Symptom Solution Unit will not prime Unit not filled with fuel see priming instructions Unit will not turn on Motor impellar is bound car...

Page 3: ...e Centrifuge Kit includes B C D E 6 RK 11 1938 See thru Bowl with Drain and Plug Kit includes B F 10 7 RK 20126 Bowl Plug Kit 8 RK 11037A Bowl Ring includes B G G RK 11542 Cap Screw Kit 1000FH10 1 B A B C D E F G 2 3 4 5 6 8 7 9 11 10 Part No Description 9 1000FH10 Fuel Filter Water Separator X2 10 RK 11815 103 Mounting Bracket Kit 11 Contact Factory Compound Gauge Kit 12 Contact Factory STK Hose ...

Page 4: ...O PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL FAMILY OR HOUSEHOLD PURPOSES WARRANTIES OF DESCRIPTION WARRANTIES OF MERCHANTABILITY TRADE USAGE OR WARRANTIES OR TRADE USAGE Warning Failure or improper selection or improper use of the products and or systems described herein or related items can cause death personal injury and property damage This document and other...

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