Parker P2 Series Service Manual Download Page 6

Bulletin HY13-1650-M1/USA

Piston Pump Service Procedure
P2 / P3 Series

Parker Hannifin Corporation
Hydraulic Pump/Motor Division
Greeneville, Tennessee US

6

Introduction

This service manual has one purpose: to guide you in
maintaining, troubleshooting, and servicing the P2 & P3
series piston pumps.

Material in this manual is organized so you can work on
the Pump and get results without wasting time or being
confused. To get these results, you should read this
entire manual before you begin any work on the Pump.

This manual also contains troubleshooting information
and checklist. If you must service the Pump, the
checklist will help you to determine where the problem
may be.

The three-column format of the Disassembly and
Inspection, and Assembly sections will make it easier
for you to conduct work on the Pump. Column 1 gives a
brief key for each procedure. Column 2 explains in
detail the procedure you should follow. Column 3
illustrates this procedure with photographs. Read all
material carefully and pay special attention to the
notes, cautions, and warnings.

Pages with the various pump sizes exploded assembly
view are provided several places in this manual. The

component part names and item numbers assigned on
these exploded assembly views correspond with names
and item numbers (in parentheses) used in the disas-
sembly and assembly procedures set forth in this
manual.

Service part list charts are also provided in this manual
with the part names and exploded view item numbers
cross referenced to Parker service part numbers.

Service parts are available through the Original Equip-
ment Manufacturer or Parker approved P2 & P3 Dis-
tributors.

As you gain experience in servicing the Pump, you may
find that some information in this manual could be clearer
or more complete. If so, let us know about it. Do not try to
second guess the manual. If you are stuck, contact us.
Servicing the Pump should be a safe and productive
procedure, in order for the unit to deliver the reliable, long-
life operation engineered into it.

Summary of Contents for P2 Series

Page 1: ...Bulletin HY13 1650 M1 US Piston Pumps Service Procedure P2 P3 Series Variable Volume Piston Pumps ...

Page 2: ...t product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning requirements of the application are met The products described herein including without limitation product featu...

Page 3: ...e to the Pump unit or if you encounter circumstances not covered in the Manual STOP CONSULT THE EQUIPMENT MANUFACTURER S SERVICE MANUAL AND WARRANTY DO NOT TRY TO REPAIR OR SERVICE A PUMP UNIT WHICH HAS BEEN DAMAGED OR INCLUDES ANY PART THAT SHOWS EXCESSIVE WEAR UNLESS THE DAMAGED AND WORN PARTS ARE REPLACED WITH ORIGINAL PARKER REPLACEMENT AND SERVICE PARTS AND THE UNIT IS RESTORED TO PARKER SPEC...

Page 4: ... noise to insulate The rigid housing design combined with the reduced pressure ripple decreases airborne as well as hydraulic generated noise These features will significantly reduce the need for costly insulation Reliable High self priming speed and the reduced pressure ripple increase the service life of the pump while lowering maintenance costs of the system Flexible The modular design of the P...

Page 5: ... capability to operate the pump successfully at high elevations without the need for pressurized reservoirs Unique port layout with both operating ports on the same side of the pump resulting in more accessible plumbing Built in air bleed valve for automatic priming of the pump at start up 1 Input shaft 2 Seal carrier with shaft seal 3 Sphericalrollerbearings 4 Saddlebearing 5 Swashplate 6 Slipper...

Page 6: ...uld follow Column 3 illustrates this procedure with photographs Read all material carefully and pay special attention to the notes cautions and warnings Pages with the various pump sizes exploded assembly view are provided several places in this manual The component part names and item numbers assigned on these exploded assembly views correspond with names and item numbers in parentheses used in t...

Page 7: ... belts Hydraulic Components If you think the problem is caused by a hydraulic component start by checking the easy to reach items Check all hoses and lines for cracks hardening or other signs of wear Reroute any usable hoses that are kinked severely bent or that rest against hot engine parts Look for leaks especially at couplings and fittings Replace any hoses or lines that don t meet system flow ...

Page 8: ...worn install new seal in the inner position Reinstall seal carrier b If pump is dual shaft seal option Remove seal carrier from pump If shaft is damaged or worn replace shaft and seals If shaft is not damaged replace seals and reinstall seal carrier NOTE Check fluid leaking from housing weep hole to better determine which seal has failed If pump is leaking hydraulic fluid the inboard seal has fail...

Page 9: ...ly Hex bits and Allen Keys or T handle Metric 3mm 5mm 6mm 8mm 10mm 12mm and 14mm SAE 1 8 5 32 3 16 3 8 1 2 9 16 and 5 8 Sockets deepwall Metric 17mm 19mm 32mm or 36 mm and 38 mm SAE 9 16 and 1 Internal snapring pliers small and large Box end wrench 13mm 1 2 17mm deep offset Pencil magnet Loctite 242 CAUTION Mixing greases that have different bases can be detrimental to bearing life Tools and Mater...

Page 10: ... 8 85 13 5 10 0 20 0 14 75 25 0 18 43 Technical Information Temperature o C 0 56 o F 32 o F 1 8 o C 32 Pressure 1 PSI 06896 Bar 1 Bar 14 5 PSI Length 1 inch 0 0394 x 1mm 1mm 25 4 x 1 inch Torque 1 Ft Lb 0 738 x 1 N m 1 In Lb 8 85 x 1 N m 1 N m 0 113 x 1 In Lb Torque Chart Nm ft lbs 30 0 22 12 35 0 25 81 40 0 29 50 45 0 33 19 50 0 36 87 55 0 40 56 60 0 44 25 65 0 47 94 70 0 51 63 Nm ft lbs 75 0 55 ...

Page 11: ...as inlet port will allow on a P3 style pump For flooded suction purge air from suction lines by cracking the inlet fitting or vent gage plug on pump body This should prevent an airlock condition and allow for faster priming Starting the pump slowly by jogging or turning over engine without allowing it to start will help the pump prime and makes it easier to determine when priming has occurred Plum...

Page 12: ...Bulletin HY13 1650 M1 USA Piston Pump Service Procedure P2 P3 Series Parker Hannifin Corporation Hydraulic Pump Motor Division Greeneville Tennessee US 12 ...

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