Preface
3
Table of Contents
C
HAPTER
1 – I
NTRODUCTION
.................................................................................................................................. 5
Gemini Products—Overview .............................................................................................................................................. 6
Compatible Compumotor Products ..................................................................................................................................... 8
C
HAPTER
2 – I
NSTALLATION
....................................................................................................................................9
Checking Your Shipment ................................................................................................................................................... 10
“Express Setup” Overview ................................................................................................................................................ 10
Step 1 – Connecting the Motor .......................................................................................................................................... 13
Step 2 – Connecting AC Power ......................................................................................................................................... 14
Step 3 – Configuring the Drive .......................................................................................................................................... 16
Step 4 – Verifying Correct System Installation ................................................................................................................. 18
What’s Next? ..................................................................................................................................................................... 19
C
HAPTER
3 – C
ONFIGURATION
..............................................................................................................................21
Configuration ..................................................................................................................................................................... 22
Motor Settings ............................................................................................................................................................ 22
System Settings .......................................................................................................................................................... 23
Input/Output (I/O) Settings ........................................................................................................................................ 23
Communications Settings ........................................................................................................................................... 24
Motor Control Settings ............................................................................................................................................... 24
Procedure for Configuring Advanced Features ................................................................................................................. 25
Configuring Damping Settings ................................................................................................................................... 25
Configuring Stall Detect Settings ............................................................................................................................... 27
Procedure for Motor Matching .......................................................................................................................................... 28
C
HAPTER
4 – S
PECIAL
F
EATURES
......................................................................................................................... 31
Relay Connections (optional) ............................................................................................................................................ 32
+24VDC “Keep Alive” Power Connections (optional) .................................................................................................... 32
Multiple Drive Installations ............................................................................................................................................... 33
RS-232/485 Communications ........................................................................................................................................... 34
Establishing Communications .................................................................................................................................... 34
Configuring the Serial Port ......................................................................................................................................... 35
RS-232 Communications ........................................................................................................................................... 35
RS-232 Daisy-Chaining ............................................................................................................................................. 36
RS-485 Communications ........................................................................................................................................... 37
RS-485 Multi-Drop .................................................................................................................................................... 38
Updating the Drive’s Operating System ............................................................................................................................ 38
C
HAPTER
5 – T
ROUBLESHOOTING
......................................................................................................................... 39
A
PPENDIX
A – S
PECIFICATIONS
.............................................................................................................................47
Power Specifications ......................................................................................................................................................... 48
Interface/Communication .................................................................................................................................................. 49
Inputs and Outputs ............................................................................................................................................................. 50
Dimensions ........................................................................................................................................................................ 55
Protective Circuits ............................................................................................................................................................. 58
Cable Specifications .......................................................................................................................................................... 60
A
PPENDIX
B – U
SING
N
ON
-C
OMPUMOTOR
M
OTORS
.................................................................................................63
A
PPENDIX
C – R
EGULATORY
C
OMPLIANCE
: UL
AND
CE ...........................................................................................71
I
NDEX
................................................................................................................................................................77