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DRD 1200-6000
6 Maintenance
a) The machine is designed and built to guarantee continuous opera-
tion; however, the life of its components depends on the maintenance
performed;
b) when requesting assistance or spare parts, identify the machine
(model and serial number) by reading the data plate located on the
unit.
c) An example of this record sheet can be downloaded from the site:
www.polewr.com.
6.1 General instructions
!
Before any maintenance, make sure:
• the pneumatic circuit is no longer pressurized;
• the dryer is disconnected from the main power supply
Y
Always use the Manufacturer’s original spare parts: otherwise the
Manufacturer is relieved of all liability regarding machine malfunctioning.
For models DRD1400 to 3800 , in case of maintenance to the fl anged
air connections, replace the seals using only the spare parts indicated
in par. 8.4.
Y
In case of refrigerant leakage, contact qualifi ed and authorized per-
sonnel.
Y
The Schrader valve must only be used in case of machine malfunc-
tion: otherwise any damage caused by incorrect refrigerant charging will
not be covered by the warranty.
6.2 Refrigerant.
Charging: any damage caused by incorrect refrigerant replacement car-
ried out by unauthorized personnel will not be covered by the warranty.
Z
Y
At normal temperature and pressure, the R407c refrigerant is a
colourless gas classifi ed in SAFETY GROUP A1 - EN378 (group 2 fl uid
according to Directive PED 2014/68/EU)
GWP (Global Warming Potential) = 1652,5.
!
In case of refrigerant leakage, ventilate the room.
6.3 Preventive Maintenance Programme
To guarantee lasting maximum dryer effi ciency and reliability
Maintenance
Activity Description
Maintenance Interval
(standard operating condi-
tions)
Activity
Check
Service
Daily
W
eekly
4 Months
12 Months
36 Months
Check POWER ON indicator is lit.
Check control panel indicators.
Check condensate drain.
Clean condenser fi ns.
Verify that the crakcase heater is cor-
rectly positioned
Check electrical absorption.
Check refrigerant leaks.
Depressurize the dryer. Complete
drain maintenance.
Depressurize the dryer. Replace pre-
and post-fi lter elements.
Check temperature sensors.
Replace if necessary.
Dryer maintenance kit.
The following are available (see par. 8.4):
• maintenance kits;
• service kit
• individual spare parts.
6.4 Dismantling
The refrigerant and the lubricating oil contained in the circuit must be
recovered in conformity with current local environmental regulations.
%
Recycling Disposal
Z
structural work
steel/epoxy-polyester resins
exchanger
aluminium
pipes/headers
copper/aluminium/carbon steel
drain
polyamide
exchanger insulation
EPS (sintered polystyrene)
pipe insulation
synthetic rubber
compressor
steel/copper/aluminium/oil
condenser
steel/copper/aluminium
refrigerant
R407c
valves
brass
electrical cables
copper/PVC
Summary of Contents for DRD 1200
Page 2: ......
Page 35: ...8 5 Exploded drawing DRD1200 Ac 9 DRD 1200 6000...
Page 36: ...8 5 Exploded drawing DRD1400 Ac 10 DRD 1200 6000...
Page 37: ...8 5 Exploded drawing DRD1600 2400 Ac 11 DRD 1200 6000...
Page 38: ...8 5 Exploded drawing DRD3000 3800 Ac 12 DRD 1200 6000...
Page 39: ...8 5 Exploded drawing DRD5000 6000 Ac 13 DRD 1200 6000...
Page 40: ...8 5 Exploded drawing DRD1200 Wc 14 DRD 1200 6000...
Page 41: ...8 5 Exploded drawing DRD1400 1600 Wc 15 DRD 1200 6000 A F B C D E G...
Page 42: ...8 5 Exploded drawing DRD2000 3800 Wc 16 DRD 1200 6000...
Page 43: ...8 5 Exploded drawing DRD5000 6000 Wc 17 DRD 1200 6000...
Page 44: ...8 6 Dimensional drawing DRD1200 Ac 18 DRD 1200 6000...
Page 45: ...8 6 Dimensional drawing DRD1400 Ac 19 DRD 1200 6000 inches mm...
Page 46: ...8 6 Dimensional drawing DRD1600 2400 Ac 20 DRD 1200 6000 inches mm...
Page 47: ...8 6 Dimensional drawing DRD3000 3800 Ac 21 DRD 1200 6000 inches mm...
Page 48: ...8 6 Dimensional drawing DRD5000 6000 Ac 22 DRD 1200 6000 inches mm...
Page 49: ...8 6 Dimensional drawing DRD1200 Wc 23 DRD 1200 6000 WPV...
Page 50: ...8 6 Dimensional drawing DRD1400 1600 Wc 24 DRD 1200 6000 WPV inches mm...
Page 51: ...8 6 Dimensional drawing DRD2000 3800 Wc 25 DRD 1200 6000 WPV inches mm...
Page 52: ...8 6 Dimensional drawing DRD5000 6000 Wc 26 DRD 1200 6000 WPV inches mm...
Page 53: ...8 7 Refrigerant circuit DRD1200 1600 Ac 27 DRD 1200 6000 390 490 560 1200 1400 1600...
Page 55: ...8 7 Refrigerant circuit DRD1200 1600 Wc 29 DRD 1200 6000 390 1200 490 560 1400 1600...
Page 57: ...8 8 Wiring diagram DRD1200 1600 Ac Wc 31 DRD 1200 6000 AIR WATER...
Page 58: ...8 8 Wiring diagram DRD1200 1600 Ac Wc 32 DRD 1200 6000 ONLY AIR VERSION...
Page 59: ...8 8 Wiring diagram DRD1200 1600 Ac Wc 33 DRD 1200 6000 ONLY AIR VERSION...
Page 60: ...8 8 Wiring diagram DRD1200 1600 Ac Wc 34 DRD 1200 6000...
Page 61: ...8 8 Wiring diagram DRD1200 1600 Ac Wc 35 DRD 1200 6000 ONLY AIR VERSION...
Page 62: ...8 8 Wiring diagram DRD2000 2400 Ac Wc 36 DRD 1200 6000 AIR VERSION WATER VERSION...
Page 63: ...8 8 Wiring diagram DRD2000 2400 Ac Wc 37 DRD 1200 6000 700 840 2000 2400 ONLY AIR VERSION...
Page 64: ...8 8 Wiring diagram DRD2000 2400 Ac Wc 38 DRD 1200 6000 ONLY AIR VESION...
Page 65: ...8 8 Wiring diagram DRD2000 2400 Ac Wc 39 DRD 1200 6000...
Page 66: ...8 8 Wiring diagram DRD2000 2400 Ac Wc 40 DRD 1200 6000 AIR VERSION WATER VERSION...
Page 69: ...8 8 Wiring diagram DRD3000 6000 Ac Wc 43 DRD 1200 6000 ONLY AIR VERSION...
Page 70: ...8 8 Wiring diagram DRD3000 6000 Ac Wc 44 DRD 1200 6000...
Page 71: ...8 8 Wiring diagram DRD3000 6000 Ac Wc 45 DRD 1200 6000 AIR VERSION WATER VERSION...
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