Parker Compax3S Installation Manual Download

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pax

Electromechanical Automation

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13.12.10 13:24

192-120102 N16 December 2010

The data correspond to the current status at the time of printing.

Compax3S Installation Manual

Single axis devices

Paper version

Release R09-10

C3Manager-Compax3S

Unterlagen / Software
user guides / tools
manuels / tools:



Compax3 - DVD (english, deutsch, français)
+



StartUp Guide (english / deutsch)



Compax3S Installations-Handbuch deutsch



Compax3S Installation Manual english



Manuel technique Compax3S français

Summary of Contents for Compax3S

Page 1: ...nt status at the time of printing Compax3S Installation Manual Single axis devices Paper version Release R09 10 C3Manager Compax3S Unterlagen Software user guides tools manuels tools Compax3 DVD english deutsch français StartUp Guide english deutsch Compax3S Installations Handbuch deutsch Compax3S Installation Manual english Manuel technique Compax3S français ...

Page 2: ...ker com mailto sales automation parker com Parker Hannifin GmbH registered office Bielefeld HRB 35489 Geschäftsführung Dr Gerd Scheffel Günter Schrank Christian Stein Kees Veraart Aufsichtsratsvorsitzender Hansgeorg Greuner Headquarters Parker Hannifin PLC Electromechanical Automation Arena Business Centre Holy Rood Close Poole Dorset BH17 7FJ UK Tel 44 0 1202 606300 Fax 44 0 1202 606301 E mail sa...

Page 3: ... The C3 ServoManager software tool is also functioning independently from the Parker Integrated Engineering Tool After the installation of the ServoManager you can copy the desired Online help system with the C3 ServoManager Help Installer you can select the C3 device type as well as the desired language to your PC The help system can be called up directly from the ServoManager You will find the c...

Page 4: ...ons running in parallel reduce the performance and operability Especially customer applications exchanging standard system components drivers in order to improve their own performance may have a strong influence on the communication performance or even render normal use impossible Operation under virtual machines such as Vware Workstation 6 MS Virtual PC is not possible Onboard graphics card solut...

Page 5: ...lter 15 2 7 3 Additional conditions of utilization 15 2 8 EC declaration of conformity 17 3 Compax3 device description 18 3 1 State of delivery 18 3 2 Meaning of the status LEDs Compax3 axis controller 18 3 3 Connections of Compax3S 19 3 3 1 Compax3S connectors 19 3 3 2 Connector and pin assignment C3S 20 3 3 3 Control voltage 24VDC enable connector X4 C3S 22 3 3 4 Motor Motor brake C3S connector ...

Page 6: ...ocuments Supplied Single axis devices 6 192 120102 N16 December 2010 3 5 3 Mounting and dimensions Compax3S150V2 and S150V4 34 3 5 4 Mounting and dimensions Compax3S300V4 35 4 Technical Characteristics 36 5 Index 42 ...

Page 7: ... Compax3S015V4 supplement Compax3S038V4 supplement Compax3S075V4 supplement Compax3S150V4 supplement Compax3S300V4 supplement 2 2 Scope of delivery The following items are furnished with the device Manuals Installation manual German English French Compax3 DVD Startup Guide German English Comprehensiveness of documentation depends on device type Device accessories Device accessories for Compax3S Ca...

Page 8: ... Power Input Input supply data Power Output Output data 5 Designation of the feedback system F10 Resolver F11 SinCos Single or Multiturn F12 Feedback module for direct drives 6 Device interface I10 Analog step direction and encoder input I11 I12 Digital Inputs Outputs and RS232 RS485 I20 Profibus DP I21 CANopen I22 DeviceNet I30 Ethernet Powerlink I31 EtherCAT I32 Profinet C20 integrated controlle...

Page 9: ...aterials that fall under the special disposal regulation from 1996 which corresponds to the EC directory 91 689 EEC for dangerous disposal material We recommend to dispose of the respective materials in accordance with the respectively valid environmental laws The following table states the materials suitable for recycling and the materials which have to be disposed of separately Material Option s...

Page 10: ...SUP mains module If the device was stored longer than one year the intermediate capacitors must be re formed Forming sequence Remove all electric connections Supply the device with 230VAC single phase for 30 minutes via the L1 and L2 terminals on the device or multi axis devices via L1 and L2 on the PSUP mains module Please note in the event of storage 1 year ...

Page 11: ...urpose 2 5 2 Safety conscious working This device may be operated only by qualified personnel Qualified personnel in the sense of these operating instructions consists of Persons who by virtue to their training experience and instruction and their knowledge of pertinent norms specifications accident prevention regulations and operational relationships have been authorized by the officer responsibl...

Page 12: ...ng time must be awaited After switching off the supply voltage it may take up to 10 minutes to discharge the capacitors Danger of electric shock in case of non respect Before you can work on the device the supply voltage must be switched off at the L1 L2 and L3 clamps Wait at least 10 minutes so that the power direct current may sink to a secure value 50V Check with the aid of a voltmeter if the v...

Page 13: ...vice except for those described in the manual Make connections to the inputs outputs and interfaces only in the manner described in the manual Fix the devices according to the mounting instructions see on page 32 We cannot provide any guarantee for other mounting methods Note on exchange of options Device options must be exchanged in the factory to ensure hardware and software compatibility When i...

Page 14: ...ired Please respect the specifications of the manual especially the technical characteristics mains connection circuit breakers output data ambient conditions 2 7 1 Conditions of utilization mains filter A mains filter is required in the mains input line if the motor cable exceeds a certain length Filtering can be provided centrally at the system mains input or separately for each device Use of th...

Page 15: ...d power lines should be installed as far apart as possible Signal lines should never pass close to excessive sources of interference motors transformers contactors etc Do not place mains filter output cable parallel to the load cable 2 7 3 Additional conditions of utilization Operation with standard motors Use only with aligned controller to avoid control loop oscillation Connect the filter housin...

Page 16: ...ember 2010 This is a product in the restricted sales distribution class according to EN 61800 3 In a domestic area this product can cause radio frequency disturbance in which case the user may be required to implement appropriate remedial measures Warning ...

Page 17: ...Parker EME Introduction 192 120102 N16 December 2010 17 2 8 EC declaration of conformity ...

Page 18: ...LEDs Compax3 axis controller Device status LEDs Right LED red Left LED green Voltages missing off off During the booting sequence alternately flashing No configuration present SinCos feedback not detected Compax3 IEC61131 3 program not compatible with Compax3 Firmware no Compax3 IEC61131 3 program For F12 Hall signals invalid flashes slowly off Axis without current excitation off flashes slowly Po...

Page 19: ...23 S24 X12 X13 X11 X3 X2 X1 LED3 LED2 LED1 X1 AC Supply X20 HEDA in Option X2 Ballast DC power voltage X21 HEDA out Option X3 Motor Brake X22 Inputs Outputs Option M10 12 X4 24VDC Enable X23 X24 Bus Option Connector type depends on the bus system X10 RS232 RS485 S24 bus settings X11 Analog Encoder LED1 Device status LEDs X12 Inputs Outputs LED2 HEDA LEDs X13 Motor position feedback LED3 Bus LEDs C...

Page 20: ...ipator can reach very high temperatures 70 C Line cross sections of the line connections X1 X2 X3 Compax3 device Cross section Minimum Maximum mm2 S025V2 S063V2 0 25 2 5 AWG 24 12 S100V2 S150V2 S015V4 S038V4 S075V4 S150V4 0 25 4 AWG 24 10 S300V4 0 5 6 AWG 20 7 3 3 2 Connector and pin assignment C3S AC Versorgung AC Supply X1 X10 DC Versorgung DC Supply X4 24VDC Freigabe 24VDC Enable 24VDC X4 3 RS2...

Page 21: ...HIELD X1 4 L2 X1 2 L3 X1 3 PE X1 1 L1 X1 X1 1 L X1 2 N X1 3 PE X1 Compax3 1AC Power supply Compax3 3AC Power supply X10 2 X10 3 X10 4 X10 5 X10 6 X10 7 X10 8 X10 9 X10 1 RxD TxD res GND res TxD RxD 5V RS485 5V X10 RS485 vierdraht X10 2 X10 3 X10 4 X10 5 X10 6 X10 7 X10 8 X10 9 X10 1 res TxD_RxD res GND res TxD_RxD res 5V RS485 5V X10 RS485 zweidraht R PE R HV HV X2 1 X2 2 X2 3 X2 4 X2 5 X2 Ballast...

Page 22: ... Hardware enable input X4 3 24VDC This input is used as safety interrupt for the power output stage Tolerance range 18 0V 33 6V 720Ω Safe torque off X4 3 0V For implementation of the safety torque off safety feature in accordance with the protection against unexpected start up described in EN1037 Observe instructions in the corresponding chapter with the circuitry examples The energy supply to the...

Page 23: ...s shield connecting terminals furnished with the device The shield of the cable must also be connected with the motor housing The fixing via plug or screw in the terminal box depends on the motor type Attention Please wire the motor holding brake Connect the brake only on motors which have a holding brake Otherwise make no brake connections at all Requirements cables for motor holding brake If a m...

Page 24: ...3VAC 50 60Hz Input current 6Arms 13Arms Maximum fuse rating per device short circuit rating 10 A MCB miniature circuit breaker K characteristic 16A automatic circuit breaker K for UL conform operation a miniature circuit breaker K characteristic Type S203 is to be used Caution Risk of Electric Shock Always switch devices off before wiring them Dangerous voltages are still present until 10 min afte...

Page 25: ...ed 5 factory use Braking operation Compax3S0xxV2 1AC Controller type S025V2 S063V2 Capacitance storable energy 560µF 15Ws 1120µF 30Ws Minimum braking resistance 100Ω 56Ω Recommended nominal power rating 20 60W 60 180W Maximum continuous current 8A 15A The power voltage DC of two Compax3 1AC V2 devices 230VAC 240VAC devices must not be connected Braking resistor high voltage supply plug X2 for 3AC ...

Page 26: ...ast 2 minutes after switching off before you switch the device on again PIN Designation 1 L1 2 L2 3 L3 4 PE Mains connection Compax3SxxxV4 3AC Controller type S015V4 S038V4 S075V4 S150V4 S300V4 Supply voltage Three phase 3 400VAC 480VAC 80 528VAC 50 60Hz Input current 3Aeff 6Arms 10Arms 16Arms 22Arms Maximum fuse rating per device short circuit rating 6A 10A 16A 20A 25A MCB miniature circuit break...

Page 27: ... 2 C3S 3AC devices The power voltage DC of the single phase Compax3 servo axes must not be connected In order to improve the conditions during brake operation the DC power voltage of 2 servo axes may be connected The capacity as well as the storable energy are increased furthermore the braking energy of one servo axis may be utilized by a second servo axis depending on the application It is not pe...

Page 28: ... 2 wire Sub D Pin 1 and 9 externally jumpered 1 Enable RS485 5V 2 res 3 TxD_RxD 4 res 5 GND 6 res 7 TxD_RxD 8 res 9 5V RS485 4 wire PIN X10 RS485 4 wire Sub D Pin 1 and 9 externally jumpered 1 Enable RS485 5V 2 RxD 3 TxD 4 res 5 GND 6 res 7 TxD 8 RxD 9 5V USB RS232 RS485 converter The following USB RS232 converters were tested ATEN UC 232A USB GMUS 03 available under several company names USB RS48...

Page 29: ...nd in the accessories chapter of the device description SinCos cables can be found in the accessories chapter of the device description The EnDat cable GBK38 can be found in the accessories chapter of the device description PIN X13 Feedback X13 High Density Sub D Direct drives F12 1 Sense 2 Sense 3 Hall1 digital 4 Vcc 5V max 350 mA load 5 5 V for temperature sensors und Hallsensoren 6 Hall2 digita...

Page 30: ...its max 10V 10 Ain1 analog input 14Bits max 10V 11 Ain0 analog input 14Bits max 10V 12 Input direction RS422 5V level B input simulation 13 factory use N input simulation DATA 14 factory use N input simulation DATA 15 GND Technical Data X11 see on page 38 3 4 3 1 Wiring of analog interfaces Output Input Compax3 10V 1mA max 3mA X11 3 X11 15 332Ω X11 4 10nF 2 2KΩ 10KΩ Ain 2 2KΩ X11 9 10KΩ 10nF Ain X...

Page 31: ...ce specific assignment in the online help which can be opened from the Compax3 ServoManager Maximum capacitive loading of the outputs 50nF max 4 Compax3 inputs 3 4 4 1 Connection of the digital Outputs Inputs Wiring of digital outputs Status of digital inputs 24V 0V X12 2 18 2KΩ X12 15 X12 1 X12 11 SPS PLC F2 F1 Compax3 24V 0V 100KΩ X12 1 X12 6 X12 15 10K Ω 22KΩ 22K Ω 22K Ω SPS PLC F2 F1 10nF Comp...

Page 32: ...S0xxV2 32 Mounting and dimensions Compax3S100V2 and S0xxV4 33 Mounting and dimensions Compax3S150V2 and S150V4 34 Mounting and dimensions Compax3S300V4 35 3 5 1 Mounting and dimensions Compax3S0xxV2 Mounting 3 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection At the side 15mm At the top and below at least 100mm ...

Page 33: ...December 2010 33 3 5 2 Mounting and dimensions Compax3S100V2 and S0xxV4 Mounting 3 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection At the side 15mm At the top and below at least 100mm ...

Page 34: ...102 N16 December 2010 3 5 3 Mounting and dimensions Compax3S150V2 and S150V4 Mounting 4 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection At the side 15mm At the top and below at least 100mm ...

Page 35: ...d dimensions Compax3S300V4 Mounting 4 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection At the side 15mm At the top and below at least 100mm Compax3S300V4 is force ventilated via a fan integrated into the heat dissipator ...

Page 36: ...S075V4 S150V4 S300V4 Supply voltage Three phase 3 400VAC 480VAC 80 528VAC 50 60Hz Input current 3Aeff 6Arms 10Arms 16Arms 22Arms Maximum fuse rating per device short circuit rating 6A 10A 16A 20A 25A MCB miniature circuit breaker K characteristic D Control voltage 24VDC Compax3S and Compax3H Controller type Compax3 Voltage range 21 27VDC Current drain of the device 0 8 A Total current drain 0 8 A ...

Page 37: ...current 1 5Arms 3 8Arms 6 5Arms 13 9Arms 30Arms Pulse current for 5s 4 5Arms 7 5Arms 15Arms 30Arms 60Arms Power 1 25kVA 3 1kVA 6 2kVA 11 5kVA 25kVA Switching frequency 16kHz 16kHz 16kHz 8kHz 8kHz Power loss for In 60W 80W 120W 160W 350W With cyclic peak currents S8 or S9 operation the device utilization 683 2 may not be 70 otherwise it is necessary to use a condenser module C4Module Resolution of ...

Page 38: ...ngleturn SICK Stegmann Multiturn SICK Stegmann Absolute position up to 4096 motor revolutions SEK52 SEL52 SEK37 SEL37 SEK160 SEK90 Rotary feedback with HIPERFACE interface e g SRS50 SRM50 SKS36 SKM36 SEK52 higher values on request Special encoder systems for direct drives Option F12 Analog hall sensors Sine Cosine signal max 5Vss typical 1Vss 90 offset U V signal max 5Vss typical 1Vss 120 offset E...

Page 39: ...V Protection of the STO control voltage 1 A Grouping of safety level STO switch off via internal safety relay digital input PL e PFHd 2 98E 8 STO switch off via internal safety relay fieldbus PL d PFHd 1 51E 7 A MTTFd 15 of the external PLC and STO cycles year 500 000 are assumed UL certification for Compax3S conform to UL according to UL508C Certified E File_No E235342 The UL certification is doc...

Page 40: ...x3H Cooling mode C3S025V2 S150V4 Convection C3S300V4 C3H Forced air ventilation with fan in the heat dissipator Air flow rate 459m h C3H Supply C3S300V4 C3H050 C3H090 internal C3H125 C3H155 external 220 240VAC 140W 2 5µF Stator 62Ω Optionally on request 110 120VAC 130W 10µF Stator 16Ω Circuit breaker 3A EMC limit values Compax3S and Compax3H EMC interference emission Limit values in accordance wit...

Page 41: ...r EME Technical Characteristics 192 120102 N16 December 2010 41 Detailed information on the technical data of the Compax3 devices can be found in the Help or PDF files of the individual Compax3 device types ...

Page 42: ... voltage 24VDC enable connector X4 C3S 22 D Device assignment 7 Digital inputs outputs 31 Digital inputs outputs plug X12 31 E EC declaration of conformity 17 F Ferrite 23 G General hazards 11 I Installation and dimensions Compax3 32 Introduction 7 L LEDs 18 Level 31 M Main voltage supply C3S connector X1 24 Meaning of the status LEDs Compax3 axis controller 18 Motor Motor brake C3S connector X3 2...

Page 43: ...T Technical Characteristics 36 Toroidal core ferrite 23 Type specification plate 8 U Usage in accordance with intended purpose 11 USB RS232 converter 28 W Warranty conditions 13 Wiring of analog interfaces 30 X X1 24 X10 28 X11 30 X12 31 X13 29 X2 25 X3 23 X4 22 ...

Page 44: ...Index Single axis devices 44 192 120102 N16 December 2010 ...

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