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CM0504 User Guide

31

9.  Environmental Protection

The•CM0504•is•manufactured•and•tested•to•meet•stringent•industry•standards•as•shown•below.••

If•any•additional•information•is•required,•please•contact•your•Parker•Vansco•representative•for•more•
details.

9.1. General

Operating•Temperature•–40°C•to•+85°C
Storage•Temperature•–40°C•to•+85°C

9.2. Environment

Humidity (soak) 

ANSI/ASAE EP455 DEC 1990 (R2008) section 5.13.2

Humidity (cyclic)

ANSI/ASAE EP455 DEC 1990 (R2008) section 5.13.1

Dust/Water Ingress 
Protection

IP67 and IP69K

Salt Spray 

MIL-STD-202G Method 101E condition B

Shock 

ANSI/ASAE EP455 Dec 1990 (R2008) Section 5.14.1

Random Vibration 

BS EN7691:1994 section 6.6.1 severity level 3

ESD 

ISO 10605:2008(E) section 8.3 and 9.3

EMC Susceptibility

ISO 13766 2006 section 5.8.2

EMC Emissions

ANSI/ASAE EP455 DEC1990 (R2008) section 5.16.3.1

9.3. Markings/Approvals

CE• •

2014/30/EU,•EMC•directive

E-mark•

ECE•Regulation•10:•2014•Addendum•9,•Rev.•5,•

•

•

Approval•number•E8•10R-05•9628•

Summary of Contents for CM0504

Page 1: ...CM0504 User Guide Controller Module Effective April 2019 Supersedes UG CM0504 1038000 201808 007...

Page 2: ...e product and or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the...

Page 3: ...nputs 10 4 1 Analog input Type 2 10 4 1 1 Analog input Type 2 circuit characteristics 10 4 1 2 Analog Inputs Connections 11 4 2 Power control digital input 12 4 2 1 Power control input circuit charact...

Page 4: ...9 1 General 31 9 2 Environment 31 9 3 Markings Approvals 31 10 Application Examples 32 10 1 Implementing Safety Interlocks 32 10 2 Controlling Indicator Lights 33 10 3 Controlling a Proportional Valve...

Page 5: ...6 Rev 003 Input and output section capabilities updated other minor edits per engineering feedback 1 31 2017 Rev 004 Associated input names to correct pins and minor edits throughout per engineering f...

Page 6: ...hydraulics control electronics may only be carried out by trained personnel who are well acquainted with the control system the machine and its safety regulations Follow the manufacturer s regulation...

Page 7: ...stop must be easily accessible to the operator If possible the machine must be built so that the supply voltage to the control system s electrical units is disconnected when the operator leaves the o...

Page 8: ...under Support Figure 1 1 CM0504 controller module The CM0504 is designed to communicate through a J1939 based Controller Area Network CAN and can be used in any CAN 2 0B application The CM0504 has man...

Page 9: ...following symbols are used in the schematic diagrams in this document Symbol Meaning General input General output Frequency input Analog input Frequency sensor Pulse sensor Resistive sensor General se...

Page 10: ...CM0504 User Guide 3 Symbol Meaning Pull up resistor Battery Fuse Resistor Ground Chassis ground...

Page 11: ...quired Software Tools Before using the CM0504 install the following software tools onto your PC Data Link Adaptor DLA drivers The DLA acts as the interface between the PC and the CM0504 Before using t...

Page 12: ...wnload the software 2 Save the EXE file in a known location on your PC 3 Simply double click the EXE to run i e there is no installer 2 3 Connect the CM0504 to a System The following shows how to conn...

Page 13: ...nput type e g digital analog frequency Output type e g high side low side or H Bridge Wakeup options e g always on wake on input or wake on CAN J1939 slave messages used e g PGN SA DA and broadcast ra...

Page 14: ...2SA connector The CM0504 has 1 Deutsch DTP 4 position connection J3 DTP04 4P This connector is used to connect to the outputs used by the CM0504 The required connector is Figure 3 2 J3 connector The C...

Page 15: ...tables show the pinouts for each connector J1 Connector Pinout Pin I O Name Function 1 GND Ground logic sensor ground 2 CAN_L CAN low 3 CAN_SHLD CAN shield 4 INPUT5 General purpose input Type 2 5 INPU...

Page 16: ...CM0504 User Guide 9 J4 Connector Pinout Pin I O Name Function 1 VBATT Positive battery terminal HS output power...

Page 17: ...damage the CM0504 If an inductive load must be connected to an input use a protective diode or transorb 4 1 Analog input Type 2 There are 4 analog Type 2 inputs INPUT2 INPUT3 INPUT4 INPUT5 The primary...

Page 18: ...reduce ground level shift 1 Dedicate one of the 2 system ground inputs GND to sensors that have dedicated ground wires and connect all sensor grounds to this system ground input 2 Splice the other sys...

Page 19: ...sed directly by the microprocessor 4 2 1 Power control input circuit characteristics The following table provides specifications for the CM0504 power control digital input Power control digital input...

Page 20: ...lent in order for the CM0504 to stay in low power sleep mode Until the correct wakeup conditions are sensed the CM0504 will appear off outputs off and no CAN tx but there is no way to keep its power s...

Page 21: ...frequency 3656 Hz 4 3 2 Active Low Digital Input Connections An active low digital input is typically connected to a switch that is either open or closed When the switch is open the pull up resistor w...

Page 22: ...nate functions input characteristics Frequency or Digital active high configuration Item Min Nom Max Unit Input voltage range 0 32 V Input frequency range 5 6500 Hz Pull up resistance 2 21 open k Inpu...

Page 23: ...e 4 5 Active high digital input 4 5 Addressing The CM0504 supports addressing of the module using resistor tags This input circuit has been optimized to support standard Parker IDtag addressing resist...

Page 24: ...5030164 2 23k 5 5030165 3 36k 6 5030166 5 3k 7 5030167 9 53k addressing resistors are sold in bags of 10 4 5 1 Addressing installation connections The IDtag defining the address for the module is ins...

Page 25: ...nt of 100 A maximum Note When outputs are ganged together the achievable maximum current won t be multiplied The following table provides specifications for the high side outputs High Side Output Spec...

Page 26: ...ort up to 4 low side outputs OUTPUT1_LS to OUTPUT4_LS The low side outputs share pins with the high side outputs and are configured with the software tool 5 2 1 Low side output capabilities The low si...

Page 27: ...attery voltage Application Load Low Side Driver Ground Figure 5 1 High side Low side output configuration 5 3 1 High Side Low Side output connections 5 3 1 1 High Side Output Connections You must be a...

Page 28: ...Side Output Application Load Figure 5 2 High side output installation connections 5 3 1 2 Low Side Output Connections You must be aware of the following when connecting low side outputs Low side outpu...

Page 29: ...another and can handle up to 25 amps each Please reference the Software Tool for how you must pin the CM0504 1 H Bridge that gangs output pins together In this configuration that CM0504 can sustain u...

Page 30: ...put Y HS active Output Y LS inactive LOAD MODULE Current flow direction Figure 5 5 H bridge reverse direction To activate the H Bridge as shown above use the CM0504 Configuration Tool software to set...

Page 31: ...e battery positive and ground terminals Each output circuit can draw a maximum of 25 A The following table provides specifications for the CM0504 logic and output power Logic and Output Power Specific...

Page 32: ...urrent conduction path that goes from ground to power Select fuse sizes by multiplying the maximum continuous current during normal operation by 1 333 75 de rating factor Do not use slow blow fuses fo...

Page 33: ...compliant Yes 7 1 2 J1939 CAN Installation Connections The CAN connection for the CM0504 should conform to the J1939 standard The J1939 standard is a robust automotive specification that is a good CAN...

Page 34: ...AN Harness The CAN harness is the main backbone cable that is used to connect the CAN network This cable cannot be longer than 40 meters and must have a 120 terminating resistor at each end The 120 te...

Page 35: ...ing mechanical requirements before selecting a mounting location for the CM0504 The CM0504 should be mounted vertically so moisture will drain away from it The wire harness should have drip loops inco...

Page 36: ...drive train component such as a transmission or engine block The CM0504 should be mounted with the connectors facing down so that moisture drains away from it as shown in the following Figure 8 2 CM0...

Page 37: ...ation and power pins are configured Other components on the vehicle and their physical locations The routing of the harness Details on recommended wire diameters for use with the product connector are...

Page 38: ...1990 R2008 section 5 13 2 Humidity cyclic ANSI ASAE EP455 DEC 1990 R2008 section 5 13 1 Dust Water Ingress Protection IP67 and IP69K Salt Spray MIL STD 202G Method 101E condition B Shock ANSI ASAE EP...

Page 39: ...sed and no one is sitting in the operator s seat To prevent the vehicle from moving when no one is sitting in the operator seat 1 Place a seat switch interlock on the operator seat and connect the swi...

Page 40: ...Front Left Signal Light Rear Right Signal Light Rear Cabin Front VBAT VBAT VBAT CAN 3 3k 3 3k 3 3k Figure 10 2 Indicator light connections 10 3 Controlling a Proportional Valve The CM0504 can be used...

Page 41: ...rolling a proportional valve 10 4 Controlling Motor Speed The CM0504 can be used to control the DC motor speed of motors that provide a tachometer output Note The CM0504 has Proportional Integral Diff...

Page 42: ...one of the main ground pins called GND as a low current ground return for all sensors on the vehicle Note 2 When connecting sensors to the CM0504 use the sensor s specification to ensure that the CM0...

Page 43: ...o product Digital or frequency Input Open collector Figure 10 6 Open collector active high connection 10 5 2 Variable Resistance Variable resistance sensors change impedance to represent it s measured...

Page 44: ...be performed to ensure measurement accuracy is acceptable for your application The following shows a typical variable resistance sensor connection Internal to product Analog Input Sensor Power Variab...

Page 45: ...r switches are common To use active low switches the internal pull up resistor on the input that the sensor is wired to must be enabled Use of active low switches is not recommended A broken wire on t...

Page 46: ...input voltage gain and attenuation factors so the input s voltage is close to but higher than the maximum output voltage of the sensor The following shows a typical voltage sensor connection Internal...

Page 47: ...arm to create a voltage divider Changes to resistive measurements happen as the wiper arm moves along a resistive element When connecting potentiometer sensors it is important to do the following Con...

Page 48: ...oltage value readings provided by the analog input Refer to the appropriate help file or contact your Parker Vansco Account Representative for more information When making the connection ensure there...

Page 49: ...y were configured at the factory gray labels widgets denote properties that cannot be changed by the user GUI appearance behaviour may change depending on user selections and in some cases depending o...

Page 50: ...INPUT2 INPUT5 software INPUT1 INPUT4 11 1 1 Using the tool In user mode the tool is a single main window containing the following elements a drop down list box in the upper left corner of the window s...

Page 51: ...lues and config settings the Install S W button the user will be prompted to select a pkg file that contains the S W he wishes to install If there are multiple CM0504 s on the bus the user can select...

Page 52: ...CM0504 User Guide 45 Figure 11 3 Install S W button Figure 11 4 Software file dialog box...

Page 53: ...user entered value they are visible only for operational values Output Type shows the driveConfiguration property Frequency shows the PWMfreq property Duty Cycle shows the PWMduty and corresponding PW...

Page 54: ...ing you to enter values for changeable output properties for one channel see below Figure 11 6 Output properties dialog box the Inputs group shows the current configured value of input properties for...

Page 55: ...nfigurable with input type RIN supported in H W for channels IN3 IN4 only depending on input type Value shows properties DIN AIN FINfreq FINduty FINcount or RIN what Raw Value shows depends on input t...

Page 56: ...ing It also shows the values of properties identityFrozen CANstatus RESETstatus EEPROMstatus panicSet and userPanicSet Figure 11 10 Kernel status Module identity calls up the Module Identity dialog bo...

Page 57: ...component that consists of a table of factory default values for some or all configurable properties including UDP s When this menu command is invoked the PC tool prompts for a pkg file and applies th...

Page 58: ...l mode where is plays the role of a very primitive master controller to a CM0504 that is running the slave controller application While in this mode the PC tool displays a dialog box that shows the PW...

Page 59: ...reset itself Figure 11 16 Reset uP This is a different CM0504 sometimes the PC tool gets confused and seems to stop talking to the CM0504 especially after its J1939 SA is changed This tells the PC too...

Page 60: ...ation essentially stops running other than allowing you to get set its UDP s You might want to do this if you are trying to use the PC tool to manually control I O s and the user application is fighti...

Page 61: ...a asleep waiting to Rx a certain PGN to wake up and you don t know what the value of its keepAlivePGN property is This menu item causes the PC tool to send a special CAN message that tells the CM0504...

Page 62: ...k off after delay is selected plus widgets off level s complementary FET used during PWM Deadtime deadTime 2 widgets correspond to this property s 2 subfields RE FE CFBK Offset CFBKoption there are 2...

Page 63: ...to base SA use OEM J1939 NAME SA qualified by ADDR allowing you to select whether or not NAME SA are qualified by ADDR and if so which field of NAME that ADDR is added to to select whether to use OEM...

Page 64: ...od Keep alive SA keepAliveSA shown in hex Currently not used the following appear only if CM0504 H W supports sleep mode Sleep Wake sleepOption sub items shown depend on option selected Bus idle timeo...

Page 65: ...try Group 0 Arbitrary Address Capable 0 11 2 3 Master module J1939 address The CM0504 uses destination specific PDU1 format J1939 messages This means that for messages received by the CM0504 both the...

Page 66: ...ata length 8 bytes Data page 0 Priority 6 Parameter Group Number PGN 39936 0x9C00 Byte 1 Output 1 frequency command 50 Hz bit offset 0 Byte 2 Output 2 frequency command 50 Hz bit offset 0 Byte 3 Outpu...

Page 67: ...Current is greater than configured limit 27 5 A 4 Open load detected 5 Shorted to driven polarity e g high side output shorted to battery 6 No output supply voltage 7 Maybe short short circuit conditi...

Page 68: ...Parker Hannifin Corporation All rights reserved Your Local Authorized Parker Distributor Parker Hannifin Canada Electronic Controls Division 1305 Clarence Avenue Winnipeg MB R3T 1T4 Canada phone 204 4...

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