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Parker Hannifin Corporation

Chelsea Products Division

Olive Branch, MS 38654  USA

13

Bulletin HY25-1590-M1/US

Owner’s Manual

Caterpillar

PTO Installation (Reference 

Page 14

)

4.  Install studs (

1) to the transmission as shown.

CAUTION: Do not bottom out studs in holes.

5.  Install until shoulder is approximately one to two threads from the 

transmission mounting surface.

NOTE: To verify correct installation, measure from end of stud to transmission 
mounting surface. Correct length should be between 1.31 - 1.25 in. 
[33.2 - 31.8 MM]

6.  Install pressure switch into Power Take-Off (PTO) – Torque to 10 - 12 lbs-ft 

[13-16 Nm]

7.  Position the PTO solenoid between 3 o’clock and 6 o’clock position when 

viewed from rear.

8.  Mount PTO to transmission using gasket (

2) and flange nuts (3) provided with 

PTO.

9.  Tighten and torque flange nuts (

3) in a crossing pattern to 50 - 60 lbs-ft 

[75 - 71 Nm]

10. Install the 90° elbow in the transmission pressure port (

4).

11. Connect hose (

5) to the transmission port, connect other end of the hose to 

the PTO 90° elbow located near the PTO solenoid.

12. Remove the 2-Bolts (

6) on the transmission and use them to attach  

bracket (

7). Apply blue thread locktite before re-installing bolts. Torque to  

74 +/- 15 lbs-ft [100 +/- 20 Nm]

13. Attach the bracket to the PTO output flange ears with the two screws 

provided. Torque to 20 - 25 lbs-ft [27 - 34 Nm]

14. See 

page 15

 for Electrical & Hydraulic Installation.

Mounting the PTO on the CAT Transmission (continued)

Installation Instructions

Summary of Contents for 590 series

Page 1: ...Bulletin HY25 1590 M1 US Owner s Manual Power Take Offs 590 Series Effective December 2014 Supersedes July 2014...

Page 2: ...t product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide compon...

Page 3: ...ons 590 Series Chelsea PTO Safety Label Instructions 8 9 Function of Auxiliary Power Shafts 10 Spicer Universal Joint Engineering Data 11 Caterpillar Mounting PTO on the Transmission 12 14 12V or 24V...

Page 4: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA IV...

Page 5: ...icle Never operate the controls of the Power Take Off or other driven equipment from any position that could result in getting caught in the moving machinery Proper Matching of PTO WARNING A Power Tak...

Page 6: ...equipment must have separate controls The driven equipment must be left in the disengaged position when not in operation Do not operate the driven equipment until the vehicle is allowed to warm up Rot...

Page 7: ...nstructions and an owner s manual These items are located in the envelope with the PTO mounting gaskets Also safety information and installation instructions are packaged with some individual parts an...

Page 8: ...smatched transmission PTO combination can result in unsatisfactory performance of the equipment right from the start Before you order new trucks be sure you re getting the right transmission PTO combi...

Page 9: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 5 Notes...

Page 10: ...80 Nm 60 lbs ft combined The Pump Weight vs Pump Center of Gravity COG chart will aid you in determining if your pump application exceeds the recommended pump weight COG limits using the supplied brac...

Page 11: ...8654 USA 7 Bulletin HY25 1590 M1 US Owner s Manual 590 Series Pump Weight Lbs Pump Center of Gravity Inches 80 75 70 65 60 55 50 45 40 35 30 3 6 9 12 Within Proper Limits Outside Proper Limits Pump We...

Page 12: ...1 black and orange on white 3 5 x 5 pressure sensitive vinyl label part number 379275 on the visor nearest the operator of the vehicle this must be placed near the PTO visor label 3 Place the one 1 r...

Page 13: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 9 Bulletin HY25 1590 M1 US Owner s Manual 590 Series Installation Instructions...

Page 14: ...oint application In many cases the longevity of a joint is dependent on the operating angles See chart below This information is limited to 1000 through 1310 series applications For applications requi...

Page 15: ...ia 2 250 2 250 2 375 2 375 DISTANCE ACROSS LUGS Snap Ring 2 188 2 656 3 469 3 469 Construction BEARING DIAMETER 938 938 1 062 1 062 MAXIMUM OPERATING SPEED BY TUBE SIZE SOLID SHAFT SIZE AND LENGTH For...

Page 16: ...e extreme caution to assure that you do not accidentally come in contact with hot oil 1 Drain transmission oil before removing the rear aperture plate After draining transmission fluid reinstall plug...

Page 17: ...oid between 3 o clock and 6 o clock position when viewed from rear 8 Mount PTO to transmission using gasket 2 and flange nuts 3 provided with PTO 9 Tighten and torque flange nuts 3 in a crossing patte...

Page 18: ...Ass y 7 50 P 148 Bracket 8 378431 12 Capscrew HH 375 16 x 1 250 CAT Rear Cover Bolts Mounting the PTO on the CAT Transmission continued 15 Refill transmission with fluid per transmission manufacture r...

Page 19: ...l 1 Dia Hole in Firewall 379265 Grommet Electrical Ground of Cab or Frame Accepts 10 Screw 379502 Pressure Switch 380509 12 Regulating Valve 380509 24 Regulating Valve Positive Terminal of Ignition or...

Page 20: ...ome in contact with hot oil 1 Drain transmission oil before removing the rear aperture plate After draining transmission fluid reinstall plug 2 Remove the PTO rear aperture plate with an 18 mm socket...

Page 21: ...the PTO solenoid 12 Remove these 2 Bolts 14 on the transmission and use them to attach bracket 11 Apply blue thread lock before re installing bolts Torque to 66 81 lbs ft 90 110 Nm 13 Attach the brack...

Page 22: ...t Number Description 9 378431 12 Capscrew HH 375 16 x 1 250 10 28 P 329 O Ring 5 487 x 103 11 50 P 147 Allison Bracket 12 379412 33 Stud M12 x 1 75 x 113mm Lg 13 380520 Nut Flange M12 x 1 75 14 380509...

Page 23: ...r Frame Accepts 10 Screw 379502 Pressure Switch 380509 12 Regulating Valve 380509 24 Regulating Valve Positive Terminal of Ignition or Battery Connect to TCM wire 113 per manufacturers recommendations...

Page 24: ...of the torsional vibrations which result in fretting corrosion on the PTO internal splines as well as the pump external splines Fretting corrosion appears as a rusting and wearing of the pump shaft sp...

Page 25: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 21 Notes...

Page 26: ...e and file on Buyer s behalf all documents Seller deems necessary to perfect its security interest 1 Terms and Conditions Seller s willingness to offer Products or accept an order for Products to or f...

Page 27: ...the exclusive jurisdiction and venue of the courts of Cuyahoga County Ohio with respect to any dispute controversy or claim arising out of or relating to this agreement 18 Indemnity for Infringement...

Page 28: ...zakhstan Almaty Tel 7 7273 561 000 parker easteurope parker com NL The Netherlands Old enzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL P...

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