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ATT025-040     

1 Safety

1.1  Importance of the manual

•  Keep it for the entire life of the machine.
•  Read it before any operation.
•  It is subject to changes: for updated information see the version on 
the unit.

1.2 Warning signals

!

Instruction for avoiding danger to persons

Y

Instruction for avoiding damage to the equipment.

Z

The presence of a skilled or authorized technician is required.

,

There are symbols whose meaning is given in the para. 9.1

1.3 Safety instructions

Every unit is equipped with an electric disconnecting switch for 

operating in safe conditions. Always use this device in order to eliminate 
risks maintenance.

!

 The manual is intended for the end-user, only for operations per-

formable with closed panels: operations requiring opening with tools 
must be carried out by skilled and qualifi ed personnel.

Y

 Do not exceed the design limits given on the data plate.

!Y 

It is the user’s responsibility to avoid loads different from the 

internal static pressure. The unit must be appropriately protected when-
ever risks of seismic phenomena exist.

The safety devices on the compressed air circuit must be provided 

for by the user
Only use the unit for professional work and for its intended purpose.
The user is responsible for analysing the application aspects for product 
installation, and following all the applicable industrial and safety stand-
ards and regulations contained in the product instruction manual or oth-
er documentation supplied with the unit.
Tampering or replacement of any parts by unauthorized personnel and/
or improper machine use exonerate the manufacturer from all responsi-
bility and invalidate the warranty. 
The manufacturer declines and present or future liability for damage to 
persons, things and the machine, due to negligence of the operators, 
non-compliance with all the instructions given in this manual, and non-
application of current regulations regarding safety of the system.
The manufacturer declines any liability for damage due to alterations 
and/or changes to the packing.
It is the responsibility of the user to ensure that the specifi cations  pro-
vided for the selection of the unit or components and/or options are fully 
comprehensive for the correct or foreseeable use of the machine itself 
or its components.

!

IMPORTANT: The manufacturer reserves the right to modify 

this manual at any time. The most comprehensive and updated 
information, the user is advised to consult the manual supplied 
with the unit.

1.4 Residual risks

The installation, start up, stopping and maintenance of the machine 
must be performed in accordance with the information and instructions 
given in the technical documentation supplied and always in such a way 
to avoid the creation of a hazardous situation. 
The risks that it has not been possible to eliminate in the design stage 
are listed in the following table:

Part affected

Residual
risk

Manner of
exposure

Precautions

heat exchanger 
coil

small cuts

contact

avoid contact, wear 
protective gloves

fan grille and 
fan

lesions

insertion of pointed 
objects through the 
grille while the fan is 
in operation

do not poke objects of 
any type through the 
fan grille or place any 
objects on the grille

inside the 
unit:
compressor 
and dischar-
ge pipe

burns

contact

avoid contact, wear 
protective gloves

inside the 
unit: metal 
parts and 
electrical 
wires

intoxi-
cation, 
electrical 
shock, 
serious 
burns

defects in the 
insulation of the 
power supply lines 
upstream of the 
electrical panel; live 
metal parts

adequate electrical 
protection of the power 
supply line; ensure 
metal parts are properly 
connected to earth

outside the 
unit: area 
surrounding 
the unit

intoxi-
cation, 
serious 
burns

fi re due to short 
circuit or overhea-
ting of the supply 
line upstream of the 
unit’s electrical panel

ensure conductor cross-
sectional areas and the 
supply line protection 
system conform to appli-
cable regulations

outside the 
unit:

lesions

loss of desiccant

clean the area around 
the unit

components 
subjected to 
compressed: 
air

lesions on 
rhe eyes, 
ears and 
body

defect assembly,  
breakage caused by 
pulse of air, especial-
ly at startup

Use the personal protec-
tive equipment: hearing 
protection, glasses, 
helmet, suit and shoes.

9 Appendix

9.1 Legend
9.2 Installation diagram
9.3 Technical data
9.4 Supervisor parameters
9.5  Spare parts list
9.6 Exploded drawing
9.7 Dimensional drawings
9.8 Refrigerant circuit
9.9 Wiring diagram

Index

1 Safety 

1

1.1  Importance of the manual................................................................................. 1
1.2 Warning signals ................................................................................................ 1
1.3 Safety instructions ............................................................................................ 1
1.4 Residual risks ................................................................................................... 1

2 Introduction 

2

2.1 Transport 

........................................................................................................... 2

2.2 Handling ........................................................................................................... 2
2.3 Inspection ......................................................................................................... 2
2.4 Storage ............................................................................................................. 2

3 Installation 

2

3.1 Procedures ....................................................................................................... 2
3.2 Operating space ............................................................................................... 2
3.3 Tips ................................................................................................................... 2
3.4 Electrical connection ........................................................................................ 2
3.5  Condensate drain connection .......................................................................... 2
3.6  Connections discharge purge air ...................................................................... 2
3.7  Connecting the fi lter oil drainage ...................................................................... 2

4 Commissioning 

2

4.1 Preliminary checks............................................................................................ 2
4.2 Starting ............................................................................................................. 2
4.3 Operation .......................................................................................................... 3
4.4  Operation with Dew point control ..................................................................... 3
4.5 Stop .................................................................................................................. 3
4.6 Language selection .......................................................................................... 4
4.7  Precautions during commissioning and operation ........................................... 4

5 Control 

4

5.1 Control panel .................................................................................................... 4
5.2 Operating states ............................................................................................... 4
5.3 Screens displayed ............................................................................................ 4
5.4 Energy saving ................................................................................................... 6
5.5  Alarms and warnings ........................................................................................ 6

6 Maintenance 

7

6.1 General instructions 

.......................................................................................... 7

6.2 Refrigerant ........................................................................................................ 7
6.3 Desiccant agent 

................................................................................................ 7

6.4  Preventive Maintenance Programme ............................................................... 7
6.5 Dismantling ....................................................................................................... 8

7 Alarm 

list 

9

8 Troubleshooting 

12

Summary of Contents for ATT025

Page 1: ...IT Manuale d uso EN User Manual ES Manual de uso DE Benutzer Handbuch ATT025 ATT040 DATE 10 06 2017 Rev 22 CODE 398H272988 ATT 50Hz Antares Tandem Dryer...

Page 2: ......

Page 3: ...dotto e comunque in modo che non venga generata alcuna situazione di rischio I rischi che non stato possibile eliminare in fase di progettazione sono riportati nella tabella seguente Parte Considerata...

Page 4: ...terruttore sezionatore del dryer 3 5 Collegamento scarico condensa Y L essiccatore pu essere dotato di scaricatore a galleggiante tem porizzato o elettronico a sensore di livello In presenza di scaric...

Page 5: ...aria spinta Dew point richiesto da applicazione verniciatura farma ceutica processo 20 C Media qualit aria Impostare questo dew point se la tubazione aria compres sa passa all esterno e le temperature...

Page 6: ...rvento sull essiccato depressurizzare l impianto NON MODIFICARE IN NESSUN CASO LE IMPOSTAZIONI PREDE FINITE DELLA SCHEDA ELETTRONICA DI CONTROLLO 5 Controllo 5 1 Pannello di controllo 5 1 1 Display 5...

Page 7: ...lezionano gli indirizzi per la supervisione Premere esc per tornare a USER SETTINGS MENU Selezionare MOISTURE DRAIN User Settings Menu DRYER SETTINGS DATE TIME BMS MOISTURE DRAIN OTHER LANGUAGE Compar...

Page 8: ...y NO U14 Money Euro U15 Money KWh 0 120 U16 Saving Compared to Heatless U2 2 Parametro U12 Enable Money per abilitare la visualizzazione del risparmio energetico in termini monetari porre a YES 3 Para...

Page 9: ...iuti in garanzia Y L apparecchiatura contiene gas fluorurati a effetto serra Il fluido frigorigeno R134a a temperatura e pressione normale un gas incolore appartenente al SAFETY GROUP A1 EN378 fluido...

Page 10: ...pianto dall aria compressa del dryer 2 Assicurarsi che la pressione sia 0 bar verificando i manometri dei serbatoi ingresso aria n 20 Attenzione il dryer ancora in pressione nella zona di uscita aria...

Page 11: ...N Attivo A06 WARNING PROBE Compres sor DischargeTemperature NU X A 3 s AIN sonda sullo scarico compressore non funzionate S N Attivo A07 WARNING PROBE Thermal MassTemperature NU X A 3 s AIN sonda tem...

Page 12: ...rico compressore S N Attivo A20 WARNING ADSORBER Low Pressure Column 1 X X X A 120s DIN bassa pressione pressostato A N N Attivo A21 WARNING ADSORBER High Pressure Column 1 X X X A 120s DIN alta press...

Page 13: ...del by pass Se entro 2 minuti non apre completamente si verifica l allarme N SI rimane in configurazione WINTER Attivo A35 BYPASS ALARM Fail Close X X 2min Se la configurazione INVERNO il rel eccitato...

Page 14: ...sore No Si Mancanza di refrig erante Si Pulire il condensatore Elevata perdita di carico Scambiatore intasato No Filtri intasati No Formazione ghiaccio No Si Pulire lo scambia tore e sostituire prefil...

Page 15: ...ust be performed in accordance with the information and instructions given in the technical documentation supplied and always in such a way to avoid the creation of a hazardous situation The risks tha...

Page 16: ...supplied either with a float drain a timed drain or an electronic level sensing drain If a timed or electronic unloader is installed use terminals CN R1 S1 see par 9 8 For timed and electronic drains...

Page 17: ...s air compressed are in external environ ment and the minimum winter ambient temperatures are above 10 to 15 C 10 C Request for a low dew point When the pipes air compressed are in external environ me...

Page 18: ...O NOT CHANGE THE DEFAULT OF ELECTRONIC CONTROL CARD 5 Control 5 1 Control panel 5 1 1 Display 5 1 2 Keys KEY PHOTO FUNCTION UP Shifts the cursor or increases the value of a parameter DOWN Shifts the c...

Page 19: ...RE DRAIN User Settings Menu DRYER SETTINGS DATE TIME BMS MOISTURE DRAIN OTHER LANGUAGE This Screen appears MOISTURE DRAIN U9 MODE Continue U10 TIMED On s U11 TIMED Off s 1 U9 Mode condensate drain con...

Page 20: ...g with money change in YES and press enter to confirm 3 Parameter U13 Money choose the money symbol Symbols available Parameter Description Simbol Euro euro USA Dollar U S dollar ENG Pound English pou...

Page 21: ...will not be covered by the warranty 6 2 Refrigerant YCharging any damage caused by incorrect refrigerant replacement carried out by unauthorized personnel will not be covered by the war ranty Y The e...

Page 22: ...wing action 1 Depressurize the compressed air system 2 Make sure that the pressure on both gauges 0 bar AIR IN n 20 Warning the dryer is still under pressure in the AIR OUTLET SIDE of the cooler 3 Dep...

Page 23: ...ve A06 WARNING PROBE Compres sor DischargeTemperature Nu X A 3 s AIN Compressor Discharge Temperature Y N Active A07 WARNING PROBE Thermal MassTemperature Nu X A 3 s AIN Thermal Mass Temperature PROBE...

Page 24: ...r Discharge Temperature Y N Active A20 WARNING ADSORBER Low Pressure Column 1 X X X A 120s DIN Air Pressure Switch A N N Active A21 WARNING ADSORBER High Pressure Column 1 X X X A 120s DIN Air Pressur...

Page 25: ...f the bypass If within 2 minutes does not fall on the end of opening stroke occurs the alarm N Yes remanins in operation WINTER Active A35 BYPASS ALARM Fail Close X X 2min If the operation is WINTER t...

Page 26: ...eteriorated No Yes low level refrigerant Yes Clean the condenser High pressure drop Exchanger dirty No Filters dirty No Formazione ghiaccio No Yes Clean the exchenger and substitute the pre filter Yes...

Page 27: ...pre evitando la generaci n de situaciones peligrosas En la siguiente tabla se recogen los riesgos que no se hayan podido eliminar en la fase de dise o Pieza afec tada Riesgo residual Forma de exposi c...

Page 28: ...Conexi n de descarga del vapor condensado Y El secador es suministrado bien con una purga de flotador bien una purga con temporizador o bien una purga con detecci n electr nica del nivel Si se instala...

Page 29: ...icitud de un punto de roc o bajo Cuando las tuber as de aire comprimido est n en un en torno externo y las temperaturas ambientales m nimas en invierno son superiores a 10 a 15 C 10 C Solicitud de un...

Page 30: ...CI N POR DEFECTO DE LA TARJETA ELECTR NICA DE CONTROL 5 Control 5 1 Panel de Control 5 1 1 Pantalla 5 1 2 Teclas TECLA FOTO FUNCI N UP Cambia el cursor o aumenta el valor del par metro DOWN Cambia el...

Page 31: ...Aparece esta pantalla BMS U7 ADRESS 001 U8 BAUDRATE 9600 Los par metros U7 y U8 seleccionan la direcci n de la supervisi n pulse esc para volver al men USER SETTINGS Seleccione MOISTURE DRAIN User Se...

Page 32: ...NO U13 Enable Money NO U14 Money Euro U15 Money KWh 0 120 U16 Saving Compared to Heatless U2 2 Par metro U12 Enable Money para activar el modo ahorro de energ a viendo el dinero seleccione YES y pulse...

Page 33: ...ci n de la actividad Intervalo de manteni miento condiciones de funcionamiento est n dar Actividad Control Servicio Diario Semanal 4 Meses 12 Meses 24 Meses 48 Meses Compruebe que este encendido el in...

Page 34: ...poliestireno sintetizado aislamiento de la tuber a goma sint tica compresor acero cobre aluminio aceite condensador acero cobre aluminio Refrigerante R134a V lvulas lat n cables el ctricos cobre PVC r...

Page 35: ...o Defectuoso N N Activo A06 WARNING PROBE Compres sor DischargeTemperature Nu X A 3 s AIN Temperatura de descarga del compresor S N Activo A07 WARNING PROBE Thermal MassTemperature Nu X A 3 s AIN PROB...

Page 36: ...arga del compresor S N Activo A20 WARNING ADSORBER Low Pressure Column 1 X X X A 120s DIN Interruptor de Presi n del Aire A N N Activo A21 WARNING ADSORBER High Pressure Column 1 X X X A 120s DIN Inte...

Page 37: ...per tura del bypass Si en 2 minutos no se abre salta la alarma N SI permanece en funcio namiento INVIERNO Activo A35 BYPASS ALARM Fail Close X X 2min Si funciona en INVIERNO el rel es desenergizado pa...

Page 38: ...l com presor deteriorados No S Nivel bajo refrigerante S Limpie el conden sador Ca da de la alta presi n Intercambiador sucio No Filtros sucios No Formaci n de hielo No S Limpie el inter cambiador y c...

Page 39: ...d die Anweisungen in den technischen Ger teunterlagen strikt einzuhalten in jedem Fall ist jedes Vorgehen zu vermeiden dass zu ei ner Gefahrensituation f hrt Die Restrisiken die beim Bau der Maschine...

Page 40: ...Anschluss des Kondensatablaufs Y Der Trockner kann mit einem Ablauf mit Schwimmer mit Zeitsteue rung oder mit elektronischem F llstand ausgestattet werden Falls ein zeitgesteuerter oder elektronischer...

Page 41: ...ie Betriebsart FITTED einstel len Mit Enter best tigen Tabelle 1 Tau punkt Anwendung 70 C Anforderung sehr hoher Luftqualit t F r die Anwendung erforderlicher Taupunkt 40 C Anforderung hoher Luftquali...

Page 42: ...ELECTION English 4 7 Warnungen w hrend der Inbetriebnahme und des Betriebs W hrend der Ausdehnung wird die Luft vom Schalld mpfer aus gesto en das Ger t befindet sich in der Generations Phase Gef hrdu...

Page 43: ...unktregelung Fitted oder mit Zeitsteuerung No Fitted gearbeitet wird Nach der Parameter nderung mit ENTER best tigen Weitere abrufbare Masken dieses Abschnitts sind die folgenden Taste Esc dr cken um...

Page 44: ...arten kWh hervorgeht Dieser Wert wird in der Maske angegeben ENERGY SAVING 000000009 Um diese Maske abzurufen in der Hauptmaske zweimal die Taste DOWN dr cken Die Maske wie folgt aktivieren 1 In PRG U...

Page 45: ...tes Personal werden keine Garantieanspr che anerkannt Y Das Ger t enth lt vom Kyoto Protokoll erfasste fluorierte Treibhausgase Das K ltemittel R134a ist bei Normaltemperatur und druck ein farbloses G...

Page 46: ...en Sie das Druckluftsystem des Trockners drucklos 2 Pr fen Sie an den Beh lter Manometern Lufteinlass Nr 20 ob der Druck 0 bar betr gt Achtung Der Trockner steht im Luftauslassbereich des K hlers noch...

Page 47: ...rature 2 X X X A 3 s AIN Austrittstemperatur F hler Widerstand 2 defekt N N Aktiv A06 WARNING PROBE Compres sor DischargeTemperature Nu X A 3 s AIN F hler am Kompressorauslass defekt J N Aktiv A07 WAR...

Page 48: ...charge Temperature Nu X A Sofort AIN hohe Temperatur am Kompressorauslass J N Aktiv A20 WARNING ADSORBER Low Pres sure Column 1 X X X A 120s DIN Niederdruck Druckschalter A N N Aktiv A21 WARNING ADSOR...

Page 49: ...des By pass angezogen Erfolgt innerhalb von 2 Minuten keine komplette ffnung wird der Alarm ausgel st N JA bleibt auf Konfiguration WINTER Aktiv A35 BYPASS ALARM Fail Close X X 2min Bei Konfiguration...

Page 50: ...digt Nein Ja K ltemittel unzureichend Ja Den Kondensator rei nigen Hohe Druckverluste W rmetauscher verstopft Nein Filter verstopft Nein Eisbildung Nein Ja W rmetauscher reinigen und Vorfilter ersetz...

Page 51: ......

Page 52: ...co MI Italy Sede Operativa Gas Separation and Filtration Division EMEA Strada Zona Industriale 4 35020 S Angelo di Piove PD Italy tel 39 049 971 2111 fax 39 049 9701911 Web site www parker com hzd e m...

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