paratech 550500G2 Operation And Maintenance Manual Download Page 1 | Manualshive

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Paratech

Incorporated

Paratech

Europe,

Branch

of

Paratech

Inc.

P.O.

Box

1000,

Frankfort,

IL

60423

USA

P.O.

Box

174,

5260

Odense

S,

Denmark

Customer

Service:

800.435.9358

www.paratech.com

Email:

[email protected]

Phone:

815.469.3911

Fax:

815.469.7748

www.paratech.com

E

‐

mail:

[email protected]

OPERATION AND MAINTENANCE MANUAL

FOR

PAKHAMMER

5 AUGUST 2014

PN 22-550096G2

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2
3
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Summary of Contents for 550500G2

Page 1: ...rt IL 60423 USA P O Box 174 5260 Odense S Denmark Customer Service 800 435 9358 www paratech com Email Paratech paratech dk Phone 815 469 3911 Fax 815 469 7748 www paratech com E mail paratech paratec...

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Page 3: ...following Page No Change No Title and A 0 Change Record 0 Change Record 2 blank 0 Forward 1 0 Forward 2 blank 0 i through iii 0 iv blank 0 1 1 through 1 2 1 2 1 through 2 5 1 2 6 blank 1 3 1 1 3 2 bl...

Page 4: ...th all requirements of the applicable contact The technical manual is hereby certified to be accurate and complete and the information instructions text and illustrations conform in all respects to th...

Page 5: ...s 6 4 DISASSEMBLY OF OILER AND HOSE ASSEMBLY Table 1 1 Page 1 1 158 ft lbs 50 psi to 876 ft lbs 200 psi 214 N m 3 44 bar to 1188 N m 13 8 bar was 27 ft lbs 50 psi to 97 ft lbs 200 psi 36 6 N m 3 44 ba...

Page 6: ......

Page 7: ...he Pakhammer manufactured by Paratech Incorporated 1025 Lambrecht Road Frankfort Illinois 60423 1648 All pertinent data relative to the Pakhammer is contained herein without specific reference to othe...

Page 8: ......

Page 9: ...Applications 2 1 2 5 Normal Operating Procedure 2 1 2 6 Shutdown 2 4 3 THEORY OF OPERATION 3 1 General 3 1 3 2 General Construction 3 1 3 3 Theory of Operation 3 1 4 SCHEDULEDMAINTENANCE 4 1 Introduct...

Page 10: ...se Assembly Exploded View 6 7 LIST OF TABLES Number Title Page 1 1 Reference Data 1 1 1 2 Dimensions Weight and Volume 1 2 2 1 Operating Pressure and Tool Bit Information 2 4 2 2 Tool Bit Code 2 4 4 1...

Page 11: ...s manual and are repeated here for emphasis Never point the Pakhammer toward yourself or other personnel Serious injury or possible death could result Page 2 1 Springs 40 are compressed within the cyl...

Page 12: ......

Page 13: ...mer is designed to use 0 475 12 07 mm shank diameter tools made from S 7 tool steel 1 4 RELATIONSHIP OF UNITS Refer to figure 1 1 for a pictorial illustration of the Pakhammer components the relative...

Page 14: ...Pounds Kilograms Volume in Cubic Feet Meters Uncrated Crated Uncrated Crated Uncrated Crated 1 Pakhammer 550500G2 27 0 long 685 8 7 78 wide 197 6 2 2 thick 55 9 28 0 long 711 2 6 0 wide 152 4 6 0 high...

Page 15: ...t the air supply pressure regulator for the desired pressure Do not exceed the maximum operating pressure of 200 psi 13 8 bar Connect the air supply to the oiler and hose assembly and turn on the air...

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Page 18: ...al Cutting metal containers and tanks Cutting sheet metal ducts Cutting automobile door posts Cutting aircraft skin Cutting aircraft canopies Cutting ship watertight doors Popping rivets Breaking ice...

Page 19: ...PART NUMBER 550594 14 BULLPOINT PART NUMBER 550586 20 CHISEL PART NUMBER 550583 14 CHISEL PART NUMBER 550582 20 BULLPOINT PART NUMBER 550588 HEAVY DUTY METAL CUTTER PART NUMBER 550273 DEEP PANEL CUTT...

Page 20: ......

Page 21: ...he oiler a controlled volume of lubrication is picked up with the air to maintain continuous fog lubrication of the Pakhammer internal components during operation b Operating through a trigger link th...

Page 22: ......

Page 23: ...Stoddard s Solvent and agitate the Pakhammer up and down in order to clean all debris out of the tool retainer assembly When clean apply a thin coating of Marvel Air Tool Oil Turtle Wax P O Box 247 W...

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Page 25: ...tle valve assembly frozen Warm Pakhammer and air supply with a heat gun Lack of lubrication Fill oiler and hose assembly 49 1 2 full CHAPTER 5 TROUBLESHOOTING 5 1 GENERAL This chapter contains trouble...

Page 26: ...nd U cup seal 37 Damage to rear bumper 35 Replace rear bumper Worn piston spring 40 If either spring is shorter than 7 1 8 181 mm replace both piston springs as a set Dull tool bit Sharpen tool bit To...

Page 27: ...l with the ball recesses entering the retainer body and then release the release ring Rotate the retainer service tool until balls 18 engage the recesses locking the retainer service tool in the retai...

Page 28: ...6 2...

Page 29: ...sive wear and distortion that may result in erratic triggering operation Check that the trigger link is not bent or the threads damaged Inspect internal threads in handle 12 for damage such as battere...

Page 30: ...acilitate its proper reassembly Inspect the springs for distortion and a loss of compression If both are not the same length and at least 7 1 8 181 mm long replace both springs and the spring guide bu...

Page 31: ...50291 c Insert new o ring seals 27 in their grooves in valve body 31 and valve cover 26 d Apply Henkel Corporation Loctite 271 to the threads of screws 25 and with holes in the valve cover 26 valve bo...

Page 32: ...the retainer service tool e Install setscrew 38 and 43 hand tight into the cylinder 47 using Henkel Corporation Loctite 271 on the threads 6 6 6 5 OILER AND HOSE ASSEMBLY REPAIR 6 5 1 DISASSEMBLY OF O...

Page 33: ...ector screw threads and then screw the connector onto the Pakhammer handle Torque connector to 25 foot pounds 34 N m e Fill oiler housing full of Marvel Air Tool Oil Turtle Wax P O Box 247 Westmont IL...

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Page 35: ...d 7 3 relate to illustrations contained in chapter 6 figure numbers 6 1 and 6 2 respectively Table 7 4 is a manufacturer code to name list The index numbers which identify the individual parts are sep...

Page 36: ...e SETSCREW Hex Socket Head 6 32 X 3 16 PISTON ASSEMBLY ROD Piston WEAR RING Piston SEAL U cup BUMPER Piston HELICOIL 3 8 16 X 375 SET SCR 10 24 X 1 8 CP SS W NYL Pin Spring 1 8 X 1 SS SPRING Main Pist...

Page 37: ...30978 30978 30978 30978 550633 550634 550431 550656 550091 550030 550432 670572 Figure and Index Number Description Quantity CAGE Part Number 6 2 1 2 3 4 5 6 7 8 9 10 11 12 13 OILER AND HOSE ASSEMBLY...

Page 38: ...liabilities in connection with the sale or use of this product Should there be any defects in the material or workmanship of the Pakhammer buyer should return the defective product to the factory for...

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