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Paramount Fitness PFT-200, Assembly Manual

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Paramount Fitness PFT-200 Assembly Manual Download Page 34

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Summary of Contents for PFT-200

Page 1: ...PFT 200 FUNCTIONAL TRAINER ASSEMBLY MANUAL AM PFT 200A REV 010913 ...

Page 2: ...hank You for your patronage Paramount Fitness Corporation 6450 East Bandini Blvd Los Angeles CA 90040 WARNING SERIOUS INJURIES TO USERS BYSTANDERS OR INSTALLERS CAN OCCUR IF THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL ARE NOT FOLLOWED TO MINIMIZE THIS RISK READ THE MANUAL BEFORE BEGINNING THE INSTALLATION TO FAMILIARIZE YOURSELF WITH ITS CONTENTS AND THEN BE CERTAIN TO FOLLOW EACH OF TH...

Page 3: ...ONS 8 PREPARATION 9 ASSEMBLING THE MACHINE 10 OPTIONAL INCREMENTAL ADDER WEIGHT SYSTEM 12 OPTIONAL ACCESSORY KIT 15 CABLE ROUTING INFORMATION 16 MACHINE LABELS 17 MACHINE DISASSEMBLY 18 SERVICE 20 PARAMOUNT LIMITED WARRANTY 21 PARTS DIAGRAMS 22 TABLE OF CONTENTS ...

Page 4: ...should closely supervise use by teenagers 8 It is recommended that users receive a thorough medical exam before commencing an exercise program All medical issues should be reviewed to ensure that weight training will not aggravate pre existing medical conditions 9 If the machine appears damaged or inoperable contact a facility staff member to place an OUT OF ORDER DO NOT USE sign on the machine un...

Page 5: ...his piece of equipment for safe access and operation Installation must meet ADA requirements for accessibility 3 Install this piece of equipment on a solid level surface that does not deviate more then 1 8 over a 10 distance or as defined and required by local building and architectural codes 4 Paramount strongly recommends that all equipment be anchored to the floor to prevent movement and increa...

Page 6: ... and engaged Verify that the exercise is performed smoothly free of noise and or binding If equipped with a weight stack verify that the proper weight selector pin is in place 3 Check the function of your machine WEEKLY by verifying the following Nuts Bolts and Fasteners Check tightness weekly If any hardware has become loose retighten and or use Loctite Threadlocker 242 Frames and Lifting Arms In...

Page 7: ...good car polish to remove heavier dirt and grease as well as for polishing DO NOT use solvents lacquer thinner acetone or finger nail polish remover For scuffs and marks that are not removed by the above methods use a soft scrub cleanser Make sure all parts are dry upon completion 6 Weight stack enclosures shrouds Wipe down with a damp cloth as needed 7 Exercise instruction labels Clean with soap ...

Page 8: ...e travel per handle Machine weight 730 lbs 331 kg Floor loading 50 lbs ft2 336 kg m2 12 vertical arm adjustments 154 degrees per arm 9 horizontal arm adjustments 105 degrees per arm OPTIONAL incremental adder weight system Adds a 2 5 lb 1 13 kg increment for a total of 34 weight stack settings 5 lb 87 5 lb MACHINE SPECIFICATIONS 325 CM 128 IN 162 5 CM 64 IN 99 CM 167 6 CM 39 IN 66 IN 201 3 CM 223 ...

Page 9: ... of weight plates 4 boxes per weight stack Each box contains four 10 lb weight plates 10 LB Weight Plate Box Part Number B1602 Comprised of 4 x 10 lb Weight Plates Ratchet and Socket 9 16 Basic Installation Wrenches 9 16 Basic Installation 7 8 Adder Weight Installation 15 16 Adder Weight Installation Phillips Screw Driver Adder Weight Installation Allen wrenches 5 32 Adder Weight Installation 3 16...

Page 10: ...ods There is a spring directly under the guide rod sleeve Retain it for re assembly see page 12 3 Remove the bolt holding the guide rod retainer Slide the guide rod retainer up and allow guide rods to tilt toward the rear of the machine 4 Lift cap plate off of the guide rods 5 Install the weight plates 16 plates per stack 6 Re assemble the cap plate guide rod retainers incremental adder weight ass...

Page 11: ...rface with the outside edge of the pin hole in the weights 4 Verify that the label strip is straight and then remove the liner As the liner comes off the labels press and rub each label into place 5 Allow the adhesive to cure for 48 hours DO NOT attempt to test the integrity of the labels after they have been installed 6 The part number is B2173 for the 85 lb label and B2173KG for kg label ASSEMBL...

Page 12: ...ap plates up off the guide rods See following page ITEM PART NUMBER DESCRIPTION QTY 1 PFT2007G301 Guide rods square 2 2 PFT2007W300X Adder weight assembly 2 3 PFT2007W399 Base Support 2 4 D 721 Washer Rubber 2 5 C 608 Screw socket head 1 4 20 x 3 4 lg 4 6 C 747 Lock washer 1 4 4 7 D 913 Spring guide rod retainer 2 8 S 572 Guide rod retainer 2 9 9005ADR030X Adder Weight Selector Assembly 2 10 PFT20...

Page 13: ...te pulley housing along with the selector pin lanyard I Install the adder weight base supports with the noted hardware Make sure to orient the angled cuts as shown J Insert the square adder weight guide rods into the base supports K Slide the rubber washers and adder weight assemblies onto the guide rods as shown See following page OPTIONAL INCREMENTAL ADDER WEIGHT SYSTEM PULLEY HOUSING 14 15 12 1...

Page 14: ...guide rods using a Teflon based spray lubricant Paramount recommends TriFlow brand Test the system by placing the selector pin into the cap plate and engaging the adder weight Pull the cable to its maximum extension Verify that it moves freely without binding or chattering Return to the rest position Verify that the cap plate returns smoothly OPTIONAL INCREMENTAL ADDER WEIGHT SYSTEM 8 1 7 ...

Page 15: ... sheet with the holes in the shroud Lightly press the sheet onto the shroud face by working your way from the top middle out to the sides then work your way down After the sheet is in position apply firm pressure starting at the middle and work your way out toward either side 4 Place the balance bar over the accessory hanger plate Line up the holes with the holes in the shroud and reinstall bolts ...

Page 16: ...16 CABLE ROUTING SPECIFICATION REPLACE CABLES at the first sign of wear OR on an annual basis Part number PFT2010CBL100X CABLE RETAINER SCREWS ...

Page 17: ...ABELS AND INSTRUCTION PLACARDS AFFIXED TO EACH MACHINE IF YOU ARE UNSURE ON HOW TO USE A MACHINE SEEK THE ASSISTANCE OF OUR FLOOR PERSONNEL WE WILL BE HAPPY TO INSTRUCT YOU ON HOW TO USE THE EQUIPMENT PROPERLY IMMEDIATELY REPORT ANY PIECE OF EQUIPMENT THAT IS NOT FUCTIONING PROPERLY TO OUR FLOOR PERSONNEL SO THAT IT MAY BE EVALUATED AND SERVICED PROMPTLY DO NOT ATTEMPT TO USE OR FIX ANY PIECE OF E...

Page 18: ... 3 Remove both cables 4 Disassemble the Balance Bar from the Front Shroud by removing 2 bolts 5 Remove the nuts and washers retaining the front shroud 5 top 5 bottom 6 Disassemble the top frame first by removing the 2 1 8 lock nuts from inside the front pivot column tube Then remove the 1 2 13 socket head screws and lock washers 2 as shown Lift the top frame off of the pivot columns 7 Remove the f...

Page 19: ...19 MACHINE DISASSEMBLY Pivot Column STEP 6 Support Column STEP 5 STEP 4 STEP 5 STEP 8 ...

Page 20: ...e guide rods with a teflon spray lubricant Paramount recommends using TriFlowTM brand 2 Verify that the adjustment pins on both arms and both columns can be fully engaged into each position on the adjustment discs 3 Verify that the selector pin can be fully inserted into each weight plate 4 Place the selector pin into the holder on the cap plate Slowly pull the handle through its full range of tra...

Page 21: ...ted to misuse abuse modifications not authorized by Paramount or any damage caused by improper handling natural disasters acts of God or servicing by non Authorized Dealers This includes but is not limited to the relocation of the product and the application of cleaning materials or lubricants not specified by Paramount These products remain in possession of the original purchaser Warranty claims ...

Page 22: ...6 5 7 6 6 5 1 5 2 6 5 7 6 3 6 5 7 866 2 187 1 16 0 187 2 187 1 16 0 187 3 2 187 1 16 0 187 3 6 5 7 6 2 5 1 35 3 7 352 85 3 7 51 3 7 1 5 51 1 16758 7 216 3 7 66 6 5 0 3 7 1 5 3 7 1 5 02817 3 7 66 2 801 7 3 7 66 3 927 2 801 5 7 3 7 0 17 78 6833257 2 801 3 7 66 8 52 3 7 0 17 8 52 5 7 3 7 6 6 528 5217 3 7 6 8 5 2876 3 7 6 8 5 16 3 7 6 66 5 5 6 528 3 7 8 66 833 5 5 0 3 7 3 3 7 12 5 3 7 3 7 76 3 7 3 7 7...

Page 23: ...23 PARTS DIAGRAMS ...

Page 24: ...6 5 7 6 6 5 1 5 2 6 5 7 6 3 6 5 7 866 2 187 1 16 0 187 2 187 1 16 0 187 3 2 187 1 16 0 187 3 6 5 7 6 2 5 1 35 3 7 352 85 3 7 51 3 7 1 5 51 1 16758 7 216 3 7 66 6 5 0 3 7 1 5 3 7 1 5 02817 3 7 66 2 801 7 3 7 66 3 927 2 801 5 7 3 7 0 17 78 6833257 2 801 3 7 66 8 52 3 7 0 17 8 52 5 7 3 7 6 6 528 5217 3 7 6 8 5 2876 3 7 6 8 5 16 3 7 6 66 5 5 6 528 3 7 8 66 833 5 5 0 3 7 3 3 7 12 5 3 7 3 7 76 3 7 3 7 7...

Page 25: ...25 PARTS DIAGRAMS ...

Page 26: ... 5 66 6 5 66 6 2 7 6 5 2 3 6 5 2 3 G 5 1 00 00 2 00 5 1 0 5 7 1 25 5XEEHU 6WRS 3 7 66 50 7 3 7 0 17 3 927 2 801 7 3 7 6 9 6723 3 7 6723 50 833 5 3 7 3 927 50 3 7 86 1 5 1 3 7 6 2 5 7 3 7 66 8670 17 6 833 5 3 7 3 66 38 2 3 7 3 52 5 7 V 1 3 80 180 2 3 7 3 2 38 66 0 7 0 3 57 180 5 6 5 37 21 47 G 5 1 00 00 2 00 5 1 0 5 7 1 25 3 7 3 38 0 7 5 3 7 3 6 7 38 ...

Page 27: ...27 PARTS DIAGRAMS ...

Page 28: ...7 187 251 187 251 6 6 5 6 6 5 6 5 66 6 5 66 6 5 6 5 6 5 66 6 5 66 6 2 7 6 5 2 3 6 5 2 3 G 5 1 00 00 2 00 5 1 0 5 7 1 25 5XEEHU 6WRS 3 7 66 50 5 7 3 7 6 9 6723 3 7 6723 50 833 5 3 7 3 927 50 3 7 86 1 5 1 3 7 0 17 3 927 2 801 5 7 3 7 6 2 5 5 7 3 7 66 8670 17 6 833 5 3 7 3 66 38 2 3 7 3 52 5 7 V 1 3 80 180 2 ...

Page 29: ...29 PARTS DIAGRAMS ...

Page 30: ... 3 67 3 2 7 6 6 5 25 3 67 3 2 7 6 5 6 5 6 5 6 5 6 5 2 3 6 5 7 6 3 2 187 1 16 0 187 6 5 2 2 187 1 16 G 5 1 00 00 2 00 5 1 0 5 7 1 1 00 7HQVLRQ 6SULQJ 2 HQJWK 51 51 1 2 127 86 1 77 1 6 3 7 7 2817 5 1 3 7 3 7 7 03 3 7 0 17 50 7 3 7 0 17 7 03 3 7 3 7 7 03 50 3 7 66 5 7 1 5 25 3 7 0 17 6 9 38 3 7 3 66 50 8670 17 3 1 ...

Page 31: ...3 67 3 2 7 6 6 5 25 3 67 3 2 7 6 5 6 5 6 5 6 5 6 5 2 3 6 5 7 6 3 2 187 1 16 0 187 6 5 2 2 187 1 16 G 5 1 00 00 2 00 5 1 0 5 7 1 1 00 7HQVLRQ 6SULQJ 2 HQJWK 51 51 1 2 127 86 1 77 1 6 3 7 B 7 2817 5 1 3 7 3 7 7 03 3 7 0 17 7 03 3 7 3 7 7 03 50 3 7 66 5 7 1 5 25 3 7 0 17 50 5 7 3 7 0 17 6 9 38 3 7 3 66 50 8670 17 3 1 ...

Page 32: ...5 1 0 5 7 1 1 5 1 0 5 7 1 1 6 25 86 1 6 9 86 3 7 0 17 6 5 0 3 7 3 7 635 1 6 3 7 3 1 2 5 8670 17 3 7 86 1 2 5 5 1 3 7 3 0 17 3 3 7 3 5 3 3 833 5 3 7 3 5 3 3 2 5 3 7 8 833 5 5 0 66 0 7 0 3 57 180 5 6 5 37 21 47 6 5 6 5 2 3 5 1 00 00 2 00 5 1 0 5 7 6 51 2 127 77 675 36 3 7 8 0 17 833 5 5 0 VB 3 5 02817 2 2 29 ...

Page 33: ...7 86 1 6 WZW 3 1 6 725 5 72 3 3 7 38 5229 6 5 6 5 7 6 3 187 0 1 2 187 1 16 0 187 5 1 6 7 3 7 3 0 17 38 286 1 3 3 7 6 6 725 5 326 7 21 3 7 8 52 66 0 7 0 3 57 180 5 6 5 37 21 47 3 7 8 52 3 8 2 78 3 7 1 5 66 0 7 0 3 57 180 5 6 5 37 21 47 6 6 5 3 7 1 5 02817 3 7 17 5 5 3 7 1 5 5 3 ...

Page 34: ...5 7 6 725 DGU 3 5 7 6 725 6 5 75866 3 36 66 6 6 5 83 32 17 6 7 6 5 6 5 2 3 7 5867 6 5 635 1 2 2035 6 5 58 5 2 3 7 66 5 7 3 7 3 7 78 8 52 5 7 3 7 66 5 7 3 7 6 5 7 8 52 6 02 5 7 3 57 5 5 7 6 725 66 0 7 0 3 57 180 5 6 5 37 21 47 DGU 0 17 5 7 6 725 29 5 1 6 6 5 126 635 1 3 81 5 86 1 ...

Page 35: ...35 PARTS DIAGRAMS ...

Page 36: ...Paramount Fitness Corporation 6450 E Bandini Blvd Los Angeles CA 90040 3185 Phone 1 323 721 2121 Fax 323 724 2000 1 800 721 2121 www paramountfitness com ...

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