ParaBody Serious Steel Pro System Assembly Instructions Manual Download | Manualshive

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893103 CABLE DIAGRAM

• Refer to the

839103 CABLE DIAGRAM

for help with STEPS 17-27

LAT CABLE &
LOW ROW CABLE

25

PEC DEC CABLE 24

24

25

25

13

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Summary of Contents for Serious Steel Pro System

Page 1: ...893103 PRO SYSTEM Part 6753901 Revision 10 27 97 1 ASSEMBLY INSTRUCTIONS ...

Page 2: ...int can be purchased from your Parabody customer service representative at 800 328 9714 Bolt Length Ruler 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 WELCOMETOTHEWORLDOF S e r i o u ss t e e l There is a risk assumed by individuals who use this type of equipment To minimize risk please follow these rules 2 Do not allow minors or children to play on or around this equipment 1 Inspect equipment daily Tigh...

Page 3: ... X 2 END CAP 2 1 2 ROUND END CAP 1 3 4 SQ END CAP 2 SQ END CAP COVER CAP STARLOCK COLLAR 1 X 8 GRIP 1 1 4 SQ RUBBER BUMPER 3 4 CAP NUT 1 SQ GLIDE 1 1 2 X 3 4 GLIDE NON SKID STRIP CABLE RETAINING CLIP QTY 7 3 6 3 2 9 1 17 3 2 1 3 4 8 2 1 2 1 8 2 2 4 1 2 10 3 2 4 DESCRIPTION UPRIGHT FRAME TOP BOOM CARRIAGE BENT TUBE UPRIGHT LAT BAR BOOM SUPPORT LEFT BOOM SUPPORT RIGHT SAFETY RAIL SWIVEL KNEE SUPPORT...

Page 4: ... assemble the LOW ROW ATTACHMENT 12 to the BENT TUBE 4 and UPRIGHT FRAME 1 using two 1 2 X 3 1 4 BOLTS 26 and two 1 2 LOCKNUTS 34 as shown in FIGURE 2 Insert two 2 SQ END CAPS 47 to the ends of the UPRIGHT FRAME 1 as shown in FIGURE 2 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 47 4 12 48 47 1 34 1 2 X 3 1 4 26 ...

Page 5: ...e UPRIGHTS 5 to the BENT TUBE 4 using four 3 8 X 2 3 4 BOLTS 28 and four 3 8 LOCK NUTS 36 as shown in FIGURE 3 FIGURE 3 STEP 3 Attach UPRIGHT LABELS 22 to both of the UPRIGHTS 5 as shown in FIGURE 3 36 5 4 3 8 X 2 3 4 28 22 ...

Page 6: ...RAILS 9 as shown in FIGURE 4 Thread one THUMBSCREW 43 into both SAFETY RAILS 9 as shown in FIGURE 4 FIGURE 5 STEP 5 Apply eight 1 SQ GLIDES 53 to the inside of the CARRIAGE 3 as shown in FIGURE 5 Attach one 1 1 4 SQ RUBBER BUMPER 51 to the bottom of the CARRIAGE 3 as shown in FIGURE 5 43 54 40 9 TRIM EXCESS 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 53 51 53 3 ...

Page 7: ... end of CABLE 25 WITHOUT BALL through the TOP BOOM 2 as shown in FIGURE 7 FIGURE 7 STEP 7 SECURELY assemble two 3 1 2 PULLEYS 23 to the TOP BOOM 2 using two 3 8 X 2 3 4 BOLTS 28 four 3 8 FLANGE SPACERS 42 and two 3 8 LOCKNUTS 36 See FIGURE 7 NOTE BEFORE TIGHTENING MAKE SURE THE CABLE 25 IS IN THE GROOVE OF THE PULLEYS 36 42 44 2 3 8 X 2 3 4 28 42 23 Insert one 3 X 2 END CAP 44 into the TOP BOOM 2 ...

Page 8: ...OCKNUT 34 and one 3 8 LOCKNUT 36 as shown in FIGURE 8 SECURELY TIGHTEN ALL LOOSE CONNECTIONS MADE UP TO THIS POINT Route CABLE over bolts LOOSELY assemble the LEFT 7 RIGHT 8 BOOM SUPPORTS to the UPRIGHTS 5 and TOP BOOM 2 using four 1 2 X 3 BOLTS 27 two 1 2 X 3 1 4 BOLTS 26 two 1 2 LOCK WASHERS 32 two 1 2 WASHERS 30 and four 1 2 LOCKNUTS 34 as shown in FIGURE 9 FIGURE 9 STEP 9 1 2 X 3 27 27 1 2 X 3...

Page 9: ... SUPPORT 10 to the UPRIGHT FRAME 1 using one 1 2 X 3 1 4 BOLT 26 and one 1 2 LOW HT LOCKNUT 35 NOTE Do not overtighten this connection the SWIVEL KNEE SUPPORT should rotate freely See FIGURE 11 10 1 40 35 1 2 LOW HT LOCK NUT FIGURE 10 Assemble two 4 X 7 ROLLER PADS 20 to the SWIVEL KNEE SUPPORT 10 using two STARLOCK COLLARS 49 as shown in FIGURE 10 STEP 10 49 20 10 ...

Page 10: ...ENTER PULLEY BRACKET 16 using two 3 8 X 2 BOLTS 29 two 3 8 WASHERS 31 and two 3 8 LOCKNUTS 36 See FIGURE 12 29 3 8 X 2 23 56 16 31 36 STEP 12 FIGURE 13 STEP 13 13 Assemble two 2 SQ END CAPS 47 to the BEARING HOUSING 13 as shown in FIGURE 13 47 53 Apply two 1 SQ GLIDES 53 to the plate on the BEARING HOUSING 13 as shown in FIGURE 13 ...

Page 11: ...as shown in FIGURE 14 FIGURE 14 STEP 14 FIGURE 15 Insert four 2 SQ END CAPS 47 into the LEFT 15 RIGHT 14 PEC ARMS as shown in FIGURE 15 STEP 15 13 26 1 2 X 3 1 4 1 34 16 15 21 47 14 47 Slide two 4 X 12 ROLLER PADS 21 onto the LEFT 15 RIGHT 14 PEC ARMS as shown in FIGURE 15 TIP Spray window cleaner on the inside of the roller pad to help ease assembly 11 ...

Page 12: ...1 and two 3 4 CAP NUTS 52 as shown in FIGURE 16 FIGURE 16 STEP 16 13 41 41 15 52 14 3 8 X 2 3 4 28 SECURELY assemble BACK PAD 19 to the UPRIGHT FRAME 1 using two 3 8 X 2 3 4 BOLTS 28 and two 3 8 LOCK WASHERS 33 as shown in FIGURE 17 STEP 17 33 19 1 12 FIGURE 17 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 ...

Page 13: ...893103 CABLE DIAGRAM Refer to the 839103 CABLE DIAGRAM for help with STEPS 17 27 LAT CABLE LOW ROW CABLE 25 PEC DEC CABLE 24 24 25 25 13 ...

Page 14: ...e 3 8 LOCKNUT 36 See FIGURE 19 25 Create a loop in the CABLE 25 then wrap the CABLE 25 around the groove of a 3 1 2 PULLEY 23 and SECURELY assemble the PULLEY 23 to the TOP BOOM 2 using one 3 8 X 2 3 4 BOLT 28 two 3 8 FLANGE SPACERS 42 and one 3 8 LOCK NUT 36 See FIGURE 18 STEP 18 25 FIGURE 18 38 3 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 2 Attach the CABLE 25 from the TOP BOOM 2 to the CARRIAGE 3 us...

Page 15: ... 56 23 31 36 3 8 X 2 29 1 36 15 FIGURE 21 SECURELY attach one 3 1 2 PULLEY 23 to the plate on the UPRIGHT FRAME 1 using one 3 8 X 2 BOLT 29 one CABLE RETAINING CLIP 56 one 3 8 WASHER 31 and one 3 8 LOCK NUT 36 See FIGURE 21 STEP 21 SECURELY assemble one 3 1 2 PULLEY 23 into the slot on the UPRIGHT FRAME 1 using one 3 8 X 2 3 4 BOLT 28 two 3 8 FLANGE SPACERS 42 and one 3 8 LOCK NUT 36 See FIGURE 20...

Page 16: ...into the bushings on the cams of the LEFT 15 RIGHT 14 PEC ARMS then drape the CABLE over the PULLEYS assembled to the CENTER PULLEY BRACKET 16 See FIGURE 23 893103 CABLE DIA GRAM on PAGE 12 STEP 23 3 8 X 2 29 23 24 36 11 16 14 24 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 After CABLE 18 has been routed over the PULLEYS on the CENTER PULLEY BRACKET 16 position CABLE RETAIN ING CLIPS 56 at a 45o angle ov...

Page 17: ... PULLEY shown on FIGURE 24 NOTE Make sure CABLE 25 is underneath the CABLE RETAINING CLIP STEP 24 SECURELY assemble one 3 8 X 2 3 4 BOLT 28 to the UPRIGHT FRAME 1 using two 3 8 WASHERS 31 and one 3 8 LOCK NUT 36 NOTE Make sure CABLE is between the 3 8 X 2 3 4 BOLT and the 3 1 2 PULLEY 25 36 31 3 8 X 2 3 4 28 1 ...

Page 18: ...p the CABLE 25 around one 3 1 2 PULLEY 23 and LOOSELY assemble PULLEY to the 1 3 4 X 5 1 4 PLATES 17 using one 3 8 X 2 BOLT 29 and one 3 8 LOCK NUT 36 See FIGURE 25 17 3 8 X 2 29 23 36 25 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 ...

Page 19: ...er the CABLE RETAINING CLIP on FRONT UPRIGHT 1 as shown in FIGURE 26 Attach the CABLE 25 to the PULLEY BRACKET 11 using one QUICK LINK 38 as shown in FIGURE 26 19 38 1 25 11 SECURELY tighten the two PULLEYS assembled between the two 1 3 4 X 5 1 4 PLATES 17 ...

Page 20: ...AT BAR 6 to the CABLE 25 using one 5 16 SNAP LINK 37 as shown in FIGURE 27 20 39 50 50 6 37 37 18 37 THIS CONCLUDES THE ASSEMBLY OF THE 893103 PRO SYSTEM Attach two 1 X 8 GRIPS 50 to the LAT BAR 6 and two 1 X 8 GRIPS 50 to the LOW ROW BAR 18 as shown in FIGURE 27 TIP Spray window cleaner on the inside of the grip to help ease assembly 25 25 ...

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