ParaBody 893103 Assembly Instructions Manual Download Page 1 | Manualshive

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Summary of Contents for 893103

Page 1: ...Serious Ste 893103 PRO SYSTEM II Illl Illl ASSEMBLY INSTRUCTIONS Part 6753901 1 l evision 10F27 97 ...

Page 2: ...ize risk please followtheserules 1 Inspect equipment daily Tightenall loose connections andreplace wornparts immediately Failure to doso mayresult in serousinjury 2 Donot allowminorsor childrento play onor aroundthis equipment 3 Exercisewithcare to avoidinjury 4 If unsureof properuseof equipment call yourlocal Parabody distributor or call the Parabodycustomerservice departmentat 800 328 9714 5 Con...

Page 3: ...3102602 1 2 I XIK WASHER 2 33 3102601 3 I KIK WASHER 1 34 3102801 112 1 35 3102804 1 2 L W HT LOCKNUT 1 36 3102802 3 8 LOCKNLrr 2 37 3103801 4 d LI qK 1 38 3108102 QUICK L NK 1 3 9 6075906 CHAIN 1 40 6412001 3 8 SPI IG PIN ASSEMBLY 1 41 3104901 3 4 FL N GE BEARING 1 42 6480301 3 8 F GE SPACER 1 43 6145801 Tl i BSCP EW 1 44 6692601 3 X 2 ENDCAP 2 45 3119301 2 1 2 ROLFND ENDCAP 1 46 6236701 1 3 4 SQ...

Page 4: ...s shownin HGURE Insert two2 SQ END CAPS 47 to the ends of the LrpRIGHT FRAME 1 as shownin FIGLTRE SECURELY assemble the LOW ROW ATTACHmeNT 12 to the BENT TLTBE 4 and UPRIGHT FRAME 1 using two 3 1 4 OLTS 26 and two 1 2 LOCKNt S 34 as sho a in HGLrRE 5 I 1 I I I I 0 I I I I 1 4 ...

Page 5: ... 4 FIGURE 3 STEP3 LOOSELY assemble the UPRIGHTS 5 to the BENT TUBE 4 using four 3 8 X 2 3 4 BOLTS 28 and four 3 N U S 36 as shown in FIGURE 3 Attach UPRIGHT LABELS 22 to both of the UPRIGHTS 5 as shownin HGURE ...

Page 6: ...to both SAFETY RAILS 9 as shownin FIGURE Thread one TH UMBSC1LEW 43 into both SAFETY RAILS 9 as shownin FIGURE FIGURE 5 STEP 5 Applyeight 1 SQ GLIDES 53 to the irtside of the CARRIAGE 3 as showrtin FIGURE 5 Attach one I 1 4 SQ RUBBER BUMPER 51 to the bottomofthe CAR 1UAGE 3 as shownin FIGtJR E 1 2 I 1 2 I 1 2 I I 2 I 1 2 1 2 2 I I I ...

Page 7: ...ho in FIGURE STEP7 Insert one 3 X 2 END CAP 44 into the TOP BOOM 2 as shownin FIGURE Route end of CABLE 25 WITHOUT BALL through the TOPBOOM 2 as shower in FIGURE SECURELY assemble two 3 1 2 PULLEYS 23 to the TOP BOOM 2 using r o 3 8 X 2 3 4 BOLTS 28 four FLANGE SPACERS 42 and t o 3 8 LOCK NUTS 36 See FIGURE 7 NOTE BEFORE TI H rEi I2qG MA KE THECABLE 25 IS IN THEGROOVE OF THEPULLEYS ...

Page 8: ... 34 and on e 3 8 L OC I 36 as shown FIGUI 8 1 2 X3 112X3 1 4 CABLE overbolts FIGURE 9 1 2 X3 STEP9 LOOSELY assemble the LEFT 7 RIGHT BOOM SUPPORTS to the UPRIGHTS 5 and TOPBOOM 2 using X3 BOLTS 27 two1 2 X3 1 4 BOLTS 26 two1 2 LOCK WASHERS 32 two I 2 WASHERS 30 and four LOCKNUTS 34 as shownin FIGURE SECURELY TIGHTENALL LOOSECONNECTIONS MADEUP TO THIS POINT 6 5 I I 3 4 I_1 0 1 l I I I I I 1 8 ...

Page 9: ...4 1 2 LOW HT LOCK NUT STEP 11 SECURELY assemble the SWIVEL KNEE SUPPORT 10 to the UPRIGHT FRAME 1 using one 1 2 X 3 1 4 BOLT and one 1 2 LOW HT LOCK_NUT 35 NOTE Donot overtighten this connection the SWIVEL KNEE SUPPORT should rotate freely See FIGURE 11 SECURELY assemble the SPRING PIN ASSEMBLY 40 to the SWIVEL KNEE SUPPORT 10 as shownin FIGURE ...

Page 10: ...I ER PULLEY BRACKET 16 using two 3 8 X 2 BOLTS 29 two 3 8 WASHERS 31 and two 3 8 LOCKNUTS 36 See FIGURE STEP 13 Assembletwo 2 SQ END CAPS 47 to the BEARING HOUSING 13 as sho t in FIGURE 13 Applytwo1 SQ GLIDES 53 to the plate on the BEAR NG HOUSING 13 as shown FIGURE 13 FIGURE13 _ 1 1 1 I 6 4 I i 10 ...

Page 11: ... 3 1 4 BOLTS 26 and two 1 2 LOCKN t S 34 as shown in FIGURE STEP15 Insert fot 2 SQ ENDCAPS 47 into the LEFT 15 RIGHT PEC ARMS as shown in FIGURE15 Slide two 4 X 12 ROLLER PADS 21 onto the LEFT 15 RIGHT 14 PEC ARMS as shox in FIGURE15 TIP Spray window cleaner on the inside of the roller pad to help ease assembly 11 FIGURE15 ...

Page 12: ...HT FRAME 1 using two 3 8 X 2 3 4 BOLTS 28 and two 3 8 LOCKWASKERS 33 as shown in FIGURE 17 2 3 4 FIGURE 17 d I 6 I__I I I 41 and two 3 4 CAPNUTS 52 as shown in STEP16 Assemble the LEF r 15 RIGHT 14 PEC ARMS to the BEARING HOUSING 13 using fotu 314 FL TGEBEARING ...

Page 13: ...LAT CABLE LOW ROW CABLE C i i 893103 CABLE DIAGRAM Refer to the 839103 CABLE DIAGRAM for help with STEPS17 27 13 ...

Page 14: ...3 8 X2 BOLT 29 and one 3 8 LOCK NUT 36 See FIGURE 19 0 I I 2 STEP18 Create a loop in the CABLE 25 then the CABLE 25 aroundthe grooveof a 3 1 2 PULLEY 213 mdSECURELY assemble the PULLEY 23 to the TOPBOOM 2 using one3 8 X2 3 4 BOLT 25 two FLANGE SPACERS 42 and one 3 8 LOCK N UT 36 See FIGURE 18 Attach the CABLE 25 from the TOPBOOM 2 to the CARI I GE 3 ld gon QUICK LINK 38 as shovmin HGURE 18 3 8X2 F...

Page 15: ... 8 LOCK NUT 361 See FIGURE SECURELY assemble one 3 1 2 PULLEY 23 into the slot onthe UPRIGHT FRAME 1 using one 3 8 X 2 3 4 BOLT 28 two 3 8 FLANGE SPACERS 42 and one 3 8 LOCK NUT 36 SeeFIGURE FIGURE21 STEP 21 318X2 SECURELY attach one 3 I 2 PULLEY 23 to the plate on the UPRIGHT FR AblE 1 using on 3 8 X 2 BOLT 29 CABLE RETAI2qING CLIP 56 one 3 8 WASHER 31 and one 3 8 LOCK NUT 36 See FIGURE 15 ...

Page 16: ...STEP23 Insert each end of PECCABLE 24 into the bushingson the camsof the LEFT 15 RIGHT 4 PECAI IS then drape CABLE over the PULLEYS assembled to the CENTER PULLEY BRACKET 16 See FIGURE 23 893103 CABLE DIA GRAM on PAGE12 After CABLE 18 has been routed over the PULLEYS on the CENTER PULLEY BRACKET 16 position CABLE RET A N INGCLIPS 56 at a angle over th e PU LLEYS an d SECURELY ti ghten o I I I 16 ...

Page 17: ...nd aroundthe 3 1 2 PULLEY shosrn on FIGU KE 24 NOTE Makesure CABLE 25 is underneath the CABLE RETAENENG CLrl SECURELY assemble one 3 8 X 2 3 4 BOLT 28 to the UPRIGHT FRAME 1 using two 3 8 WASHERS 31 and one LOCK NUT 36 NOTE Makesure CA BLE is between the 3 8 X 2 3 4 BOLT and the 3 1 2 PULI EY 17 ...

Page 18: ...3 8X2 FIGURE 25 STEP25 Loop the CABLE 25 around one 3 1 2 PULLEY 23 and LOOSELY assemble PULLEY to the 1 3 4 X 5 1 4 PLATES 17 using one 3 8 X2 BOLT 29 and one 3 8 LOCK NUT 36 See FIGr RE ...

Page 19: ...and undcx the CABLE RETAINING CLIPon FRONT UPILIGttT 1 a sho n in FIGURE 26 Attach the CABLE 25 to the PULLEY BRACKET 11 using one QUICK LINK 38 as shownin HGURE SECURELY tighten the two PULLEYS assembled between the two 1 3 4 X 5 1 4 PLATES 17 19 ...

Page 20: ...7 TIP Spraywindow cleaner on the inside of the grip to help ease assembly Attach the LOW ROW BAR 18 to the CABLE 25 using two 5 16 SNAP LINKS 37 and one C IAIN 39 as FIGURE 27 Attach the LAT BAR 6 to the CABLE 25 using one 5 16 SNAP LINK 37 as shownin FIGURE 7 THIS CONCLUDES THE ASSEMBLYOF THE 893103 PRO SYSTEM 2O ...

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