Paoli DPH 220 Instruction Manual Download Page 4

 

 

Instruction Manual 

DPH 220 - DPH 460

 

 

 

6.2. Starting the unit: 

 

Unit with electric engine without compressor control system: 
The motor is switched on manually by pressing the start button. Machine does not be left alone during working. Check continuosly the 

right function. 
On units without automatic condensate drain, the manual condensate drain valves have to be opened before starting the unit, as soon 

as the unit is running the valves can be closed again. Every 8/10 min drain the valves. 
 

Units with electric engine with automatic control system: 
This model is delivered with an automatic control system. 

Before starting check point 6.1 and then press ON button. Switch off the machine pressing STOP button. 

 
Units with petrol engine: 

Open condensate drain valves on the filters to release pressure, so that motor start without load. Set choke to position START. Start 
engine  with recoil starter or crank handle. As soon as motor runs smoothly return choke to normal operating position. 

 
For all units: 

Close condensate drain valves tightly and run unit to final pressure. Check final pressure safety valve and pressure gauge. As soon as 
final pressure is reached and final pressure safety valve blows off, open condensate drain valves and drain condensate - unit is ready for 

filling operation. 

 

 

7. FILLING PROCEDURE: 

 

7.1. Connecting the bottles: 

 

WARNING: Filling hoses must be in satisfactory condition and threads undamaged. Pay particular attention to damage on the interface 
from hose fitting to hose. If the rubber is scored, hose must be discarded otherwise water can enter and attack wire gauze causing it to 

rust.  
Normally connectors are allowed for pressures up to 200bar (2.850psi). 

Please follow the process below: 
- Connect air bottle to filling valve. 

- Open filling valve. 

- Open bottle valve-bottle will be filled. . 
- Switch on the compressor. 

- Upon reaching final bottle pressure close bottle valve first, then filling valve by returning handle to closed position. 
- Remove compressed air bottle. 

- Depressurize unit before opening valve-A to avoid damage to the change  - over device.  
 

 
 

If it is necessary more pressure of 220bar please ask for the suitable material: safety valves and connectors are 
different.

 

 
 

8. MAINTENANCE : 

 

8.1. Maintenance record: 

 

We recommend that all maintenance work is recorded in a service book, showing the date and details of the work carried out. This will 
help to avoid expensive repairwork caused by missed maintenance work. 

Please fill in the appropriate lines to show what maintenance work has been carried out, and sign and date. 
Remember: 

1– always shut down and decompress the complete system prior to carrying out any work on the compressor; 

2– never repair pressure lines by soldering or welding; 
3– only use original spares for maintenance or repair work. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

www.air-allied.com.au 

Page 4

   

[email protected]

Air & Allied Sales (Pacific) Pty Ltd

www.air-allied.com.au

Summary of Contents for DPH 220

Page 1: ...rried out by reliable personnel Observe the legal minimum age permissible 2 GENERAL FEATURES The DPH 220 DPH 460 high pressure compressors are designed to compress air for breathing as required in div...

Page 2: ...ity 0 350 L Oil Type SHELL CORENA P150 Max permissible ambient temp 5 C Min 45 C Max 25 F Min 113 F Max Max permissible inclination of compressor 20 Max dampness 80 Max sea level 2000 m sea level Weig...

Page 3: ...commencing repair work With regard to oil grease and other chemical substances observe the relevant safety rules for the product When switching on the machine check the arrow to ensure correct direct...

Page 4: ...NG Filling hoses must be in satisfactory condition and threads undamaged Pay particular attention to damage on the interface from hose fitting to hose If the rubber is scored hose must be discarded ot...

Page 5: ...operating hours at least annually Date Segnature Oil change 350 ml Check and clean intake filter element 1st stage Check filter and cartridge After first 500 operating hours at least annually Date Seg...

Page 6: ...iller neck to Max mark at sight gauge 9 4 Changing the oil type To avoid severe damage to the compressor unit when changing the oil type the following measures should be strictly adhered to Follow the...

Page 7: ...filter housing with a clean cloth before installing new cartridge and check for corrosion Change if necessary Check the O ring and change it if damaged Change cartridge before reactiving a compressor...

Page 8: ...he picture and check that the mark T Is really at the top Remove gaskets and O rings if damaged Changing the valve of the 2nd stage Please follow the procedure below Unscrew the intake and pressure li...

Page 9: ...w AT012 001 Oil seal AT041 001 SET Piston rings 1st stage VB006 013 Screw AT014 001 Flange AT044 101 Piston 2nd stage with pin VB006 016 Screw AT014 002 Flange AT045 001 SET Piston rings 2nd stage VD0...

Page 10: ...ng AT068 002 Connections T 1 4 tube 10mm AT100 001 Inside head 4 th stage OR044 005 O ring AT069 001 Connections L 1 4 tube 8mm AT100 002 Head 4 th stage OR063 005 O ring AT069 002 Connection a T 1 4...

Page 11: ...be AT142 001 Black screw of discharge VB006 054 Screw AT119 001 Bracket cooling tube AT142 002 Condensate drain tube VR006 002 Washer AT121 002 Cooling tube AT143 002 Base filter separator VR006 004 W...

Page 12: ...03 003 Connection VB006 072 Screw AT142 005 Drain valve housing HR701 012 Washer VB008 035 Screw AT148 001 Body filter DPH 220 MAT001 025 Electric motor 230 Volt 50 Hz VB008 040 Screw AT149 101 Filter...

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