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Instruction Manual 

DPH 220 - DPH 460

 

 

   

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This manual contains operating instructions and maintenance schedules for the high pressure breathing air compressors. Operators 

must read and understand all information inside the manual. 
 

ATTENTION. 

This machine can be used only after a careful reading of this instruction manual. The machine may only 

used to produce compressed air. Other use is strictly prohibited. The manufacturer and the supplier void all responsibility 

for damage or injury resulting from failure to follow these instructions. 

 

1. GENERAL INFORMATION:

 

 

Before using the machine please put your attention to this 
general information: 

1. Personnel engaged to operate the machine must have read the 
instruction manual before beginning work, especially the safety 

notices chapter. 
2. Personnel may not wear long hair loose, loose clothing or 

jewellery, including rings. 
3. Keep all safety and danger notices on the unit complete and in 

readable condition. 
4. No modifications may be made to the unit which could impair 

safety without first obtaining permission from the suppliers. 

5. Piping must be thoroughly checked (pressure and visual inspection) 
by the operator at appropriate time intervals, even if no safety related 

faults have been noticed.. 
6. Intervals stipulated or given in the instruction manual for recurring 

checks/inspections must be adhered to. 
7. It is absolutely essential that the workplace is appropriately 

equipped for maintenance measures. 
8. Work on/with the unit may only be carried out by reliable personnel. 

Observe the legal minimum age permissible. 
 

2. GENERAL FEATURES: 

 

The DPH 220 - DPH 460 high pressure compressors are designed 
to  compress  air  for  breathing  as  required    in  diving  and  fire 

fighting              applications. The max pressure is 225 bar or 
330 bar depending on unit. 

The compressor unit comprises the following major assemblies: 
.   Compressor block 

.   Electric or petrol/diesel engine 
.   Filters 

.   Filling assembly 

.   Protection and anti-vibration frame 
.   Automatic condensate drain* 

.   Electric control system** 
.   Automatic switch on/off* 

.   ALLUMINUM frame 
 

 
(*) Optional extra according to order 

3. COMPRESSOR GROUP: 

 

 

The compressor block DPH 220 - DPH 460 is used to compress air in the high pressure range up to 330 bar (4500 psi). The compressor 

block is of a four stage, four cylinders design. The cylinders are arranged in the 1st stage on the left, 2nd stage on the right, 3rd and 
4th    stage  on  the  centre  side  looking  from  the  filter  side.  The  compressor  blocks  are  particularly  suitable  for  continuous  operation 

because  of  their  rugged  design  and  the  corrosion  resistant  intermediate  filter  and  cooler  assemblies.  Smooth  running  is  a  particular 
feature of this DINO PAOLI SRL design. The moving parts of the driving gear are all equally balanced. This results in a vibration-free 

running. The driving gear is fitted with energy saving cylinder roller bearings. The upper and lower connecting rod bearings are also 
roller  bearings.  Crankcase,  cylinders  and  heads  are  obtained  from  the  gravity  dies.  Connecting  rod  are  extracted  from  casting  dies. 

Cylinder are in cast iron inside an aluminium pipe. 

 

www.air-allied.com.au 

[email protected]

Air & Allied Sales (Pacific) Pty Ltd

www.air-allied.com.au

Summary of Contents for DPH 220

Page 1: ...rried out by reliable personnel Observe the legal minimum age permissible 2 GENERAL FEATURES The DPH 220 DPH 460 high pressure compressors are designed to compress air for breathing as required in div...

Page 2: ...ity 0 350 L Oil Type SHELL CORENA P150 Max permissible ambient temp 5 C Min 45 C Max 25 F Min 113 F Max Max permissible inclination of compressor 20 Max dampness 80 Max sea level 2000 m sea level Weig...

Page 3: ...commencing repair work With regard to oil grease and other chemical substances observe the relevant safety rules for the product When switching on the machine check the arrow to ensure correct direct...

Page 4: ...NG Filling hoses must be in satisfactory condition and threads undamaged Pay particular attention to damage on the interface from hose fitting to hose If the rubber is scored hose must be discarded ot...

Page 5: ...operating hours at least annually Date Segnature Oil change 350 ml Check and clean intake filter element 1st stage Check filter and cartridge After first 500 operating hours at least annually Date Seg...

Page 6: ...iller neck to Max mark at sight gauge 9 4 Changing the oil type To avoid severe damage to the compressor unit when changing the oil type the following measures should be strictly adhered to Follow the...

Page 7: ...filter housing with a clean cloth before installing new cartridge and check for corrosion Change if necessary Check the O ring and change it if damaged Change cartridge before reactiving a compressor...

Page 8: ...he picture and check that the mark T Is really at the top Remove gaskets and O rings if damaged Changing the valve of the 2nd stage Please follow the procedure below Unscrew the intake and pressure li...

Page 9: ...w AT012 001 Oil seal AT041 001 SET Piston rings 1st stage VB006 013 Screw AT014 001 Flange AT044 101 Piston 2nd stage with pin VB006 016 Screw AT014 002 Flange AT045 001 SET Piston rings 2nd stage VD0...

Page 10: ...ng AT068 002 Connections T 1 4 tube 10mm AT100 001 Inside head 4 th stage OR044 005 O ring AT069 001 Connections L 1 4 tube 8mm AT100 002 Head 4 th stage OR063 005 O ring AT069 002 Connection a T 1 4...

Page 11: ...be AT142 001 Black screw of discharge VB006 054 Screw AT119 001 Bracket cooling tube AT142 002 Condensate drain tube VR006 002 Washer AT121 002 Cooling tube AT143 002 Base filter separator VR006 004 W...

Page 12: ...03 003 Connection VB006 072 Screw AT142 005 Drain valve housing HR701 012 Washer VB008 035 Screw AT148 001 Body filter DPH 220 MAT001 025 Electric motor 230 Volt 50 Hz VB008 040 Screw AT149 101 Filter...

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