PanelClaw clawFRplus 10 Degree Installation Manual Download Page 25

Appendix F: Safety

3.

Keep back straight and lift straight up with legs without twisting. It is important to lift 
with the legs and not the back.

4.

If an object is too large or heavy, ask for help and do not attempt to lift by yourself. In 
the  case  that  mechanical  assistance  (e.g.,  crane,  forklift,  etc.)  is  required  to  complete 
the  lifting  operations,  all  machine  operators  of  such  devices  should  be  licensed  and 
trained.

Material Handling:

 All PanelClaw parts and components are made of aluminum and steel alloys 

and  utilize  stainless  steel  assembly  hardware.  These  materials  are  considered  non-toxic  and 
require no special handling procedures. Metal components may have sharp edges, so be sure to 
handle  with  care  and  utilize  proper  personal  protection  equipment,  especially  gloves,  during 
handling. Refer to OSHA Part 1926 Subpart H 

 Materials Handling, Storage, Use, and Disposal 

for additional information.

Personal  Protective  Equipment  (PPE):

  All  personnel  should  utilize  and  implement  proper  PPE 

per  OSHA  requirements.  Refer  to  OSHA  requirements  for  proper  use  and  implementation  of 
PPE. The following items are suggested as a minimum to avoid injury based on the installation 
procedure outlined in this manual:

1.

Appropriate work clothing

2.

Electrically insulated hard hat

3.

Protective eyewear

4.

EH rated safety boots

5.

Gloves

6.

High-visibility safety vest

7.

Hearing protection

1.

If any PPE appears to be defective, stop the use of such equipment  immediately, and 
ensure  it  is  replaced  before  work  continues.  Refer  to  OSHA  Part  1926  Subpart  E 

 

Personal Protective and Life Saving Equipment for additional information.

Hand and Power Tools:

 Access to all hand and power tools should be regulated and controlled 

at all times on site to prevent improper use and related injuries. When not in use, all equipment 
should be stored in a secured location. Only personnel who have been properly trained in the 
safe operation of any potentially dangerous tool should be allowed access. All required tools to 
perform  the  installation  of  PanelClaw  racking  are  outlined  in  the  installation  procedure.   All 
tools  should  be  inspected  daily  and  before  use  by  the  operator.  If  any  tool  appears  to  be 
defective, stop the use of such equipment immediately, and ensure it is replaced before work 
continues.  Electrical  power  tools  should  follow  proper  lock-out  tag-out  procedures  per  OSHA 
requirements.  Refer  to  OSHA  Part  1926  Subpart  I 

  Tools 

  Hand  and  Power  for  additional 

information.

The subsections below outline some of the obvious / major hazards that could exist during the 
installation  or  O&M  of  PanelClaw  products  and  are  divided  to  bring  a  level  of  clarity  to  such 
hazards.  Some  sections  do  not  apply  to  all  PanelClaw  product  lines  and  such  exclusions  are 
noted within each section.

Electrical  Hazards:

  PanelClaw  products  are  purely  mechanical  and  do  not  contain  any 

electrically live parts. When a photovoltaic module is exposed to sunlight it is electrically live 
and  cannot  be  turned  off.  As  soon  as  modules  are  installed  using  a  PanelClaw  system,  an 
electrical shock hazard is present. All personnel on site should coordinate to ensure that such 
electrical  hazards  are  clearly  communicated.  It  is  advised,  at  a  minimum,  that  all  personnel 
utilize  caution  and  proper  Personal  Protective  Equipment  as  outlined  in  that  section.  Only 
electrically  qualified  personnel  should  perform  PV  module  installation.  Refer  to  OSHA  Part 
1926 Subpart K 

 Electrical and NFPA 70E for additional information.

Environmental Hazards: 

Look for hazards associated with water and snow loading if observed 

upon entry into the array area. Standing water increases the likelihood of electrical shock if the 
PV electrical system is compromised in any way. Severe snow loads can result in module and/or 
racking damage and, in extreme cases, electrical hazards.

Fall Hazards:

 This section only applies to clawFRplus products installed on locations six feet or 

higher above grade. Proper fall protection should be in place at all work sites. There are many 
fall  protection  solutions  readily  available  to  help  reduce  exposure  to  fall  hazards.  These  may 
include personal fall arrest systems, safety nets, guardrails, and flagged setbacks from all roof 
edges as outlined in OSHA Part 1926 Subpart M 

 Fall Protection.

Trip Hazards:  

All PanelClaw arrays have elevated components that are installed above grade or 

above a roof surface. Such hazards should be identified and caution should be taken to avoid 
tripping over such components. Refer to the Fall Hazards section specifically if working with the 
clawFRplus  product  line.  Make  sure  to  pick  up  and  not  drag  your  feet  when  working  on  site, 
and always pay attention to your path of movement to note any obstructions that could create 
a trip hazard.

Lifting  Hazards:

  The  PanelClaw  installation  process  involves  lifting  of  heavy  items  that  could 

lead to personal injury and damage to property. All personnel should be trained in the proper 
procedures for manually lifting. Evaluate an 

object’s

 size and weight prior to lifting, and follow 

these general guidelines for lifting:

1.

Assess the lift and know the object weight.

2.

Bend at the knees and get a good grip.

Summary of Contents for clawFRplus 10 Degree

Page 1: ...s Torque Construction Aid 5 Construction Aid Setup 6 Build Assemblies 7 Build North Row 8 Rail Installation 9 Build Remaining Rows 10 Place Ballast 11 Install Module Low Side 12 Install Module High Si...

Page 2: ...imizers Review module and any 3rd party manufacturer s documentation for compatibility and compliance with warranty terms and conditions THIS PRODUCT MUST BE INSTALLED AND USED ACCORDING TO THESE WRIT...

Page 3: ...on Devices and Ground Lugs for Use with Flat Plate Photovoltaic Modules and Panels and Certified to CSA TIL No A 40 Max Overcurrent Protective Device OCPD Rating 40A Max Module Size 36 8 ft2 Module Or...

Page 4: ...ssories Wire Router 5000225XX Wire Clip 5000226 Wire Management WM Homerun 500062302 and 5000628 WM Homerun Clip WM Homerun Cover Shim Pad 5000228 MLPE Attachment 5000619 Base Pad 2000678 Mechanical A...

Page 5: ...Magnetic Nut Driver ALERT NO IMPACT DRIVERS Tools Cam Spacer 4 allowable during installation Spacer Stick and Cam Spacer Kit 5000510 5000610 2000761 may be required see page 6 for more information No...

Page 6: ...bly as shown shift the Rail to find a location which allows for attachment with the specified bolts Tighten the bolts 1 2 Insert the bolt and adjust the Cam Spacer to the Cam Spacing dimension Adjust...

Page 7: ...se length may vary depending on the row spacing option Tip Immediately tighten bolts at the Tilt Arm end of the assembly to 6 ft lb 2 2 Use the Cam Spacer tool to correctly locate the Module Connector...

Page 8: ...se Edge line on the edge where module mounting will begin 3 1 Place North Assemblies with the Base Pads along the North Edge line The first and last North Assemblies should be placed with the edge of...

Page 9: ...l on all L spacings between modules on top of and overlapping the Rails on the S spacing Install bolt and tighten to 6 ft lb S L S L 4 3 In cases where a contiguous array has module omissions addition...

Page 10: ...cedure in Step 4 under all modules and for all Southern Edges Southern Edge Rails are installed in the opposite orientation Installing in the incorrect orientation may prevent module tilt up Tip Raise...

Page 11: ...ected e g due to seismic activity or building vibration from activities within or nearby the structure bend the Rail tabs to secure Ballast ALERT Install Mechanical Attachments before going to next st...

Page 12: ...ALERT Do not leave modules in vertical position go immediately to next installation step high side install ALERT When forecasted wind gusts exceed 25 of the wind speed listed in the site criteria tabl...

Page 13: ...ERT Failure to reset the Lock Claw will compromise system performance Tip Use two hands when installing the Tilt arm 1 2 3 1 2 Module Removal Module Installation Lock Claw Tilt Arm LOCK CLAW NOT INSTA...

Page 14: ...edge continue to install modules following Steps 7 8 Use the Cam Claw to set the spacing between modules approximately 3 4 which corresponds to the width of the Cam Claw ALERT Check the R dimension e...

Page 15: ...allast Layout XX in the Racking Construction Set for Deflector requirements Each Array layout sheet will specify required Deflector quantity Center Deflector on module for all non edge modules Tip On...

Page 16: ...eel components ALERT Every sub array must include at least one grounding device lug Fault Current Ground Path Ground Lug Tyco 2106831 1 Row Column System Ground Path The path to ground is established...

Page 17: ...y be used Please note the additional block specifications below which may be more stringent than the ASTM specification It is strongly recommended that installers weigh several blocks on site to ensur...

Page 18: ...tting Fastening Operation 21 ft lb 29 Nm U bracket EZ connections 3 8 bolts 6 ft lb 8 1 Nm Mechanical Attachment Strut to Base connection Drill with In Line Torque Limiter or torque wrench Various soc...

Page 19: ...achments on each individual project Torque Clip Torque Clip is fitted over the pilot holes on the Base MA Strut is then aligned with the Torque Clip and Pilot hole before being secured by an M6 Bolt R...

Page 20: ...Strut attaches to pre installed nut No Torque clip is needed Location 2 High Edge Installation Location Typical Location 1 Low Edge Location Typical M6 Bolts tighten to 6ft lb 3 8 connections tighten...

Page 21: ...provided and installed on the bottom of the Base Pads to ensure the Base rests on the roof at all contact points Each Shim Pad Pack includes a total of 50 Shim Pads Base Pad Place the Shim Pads undern...

Page 22: ...over more surface area If this is the case additional Base Pads can be provided and installed into additional slots on the bottom of the Bases to increase the load distribution to the roof Base Pads s...

Page 23: ...Es to clawFRplus 10 Degree system ALERT 5 16 bolts are used for MLPE installation Check MLPE installation manual for specific instructions The MLPE Bracket is UL 2703 approved for bonding A specific l...

Page 24: ...and installed in the same location as Ballast in the clawFRplus System The Rails are to be installed at the location closer to the Cam Bracket or the portrait ballast installation position All fasten...

Page 25: ...ow outline some of the obvious major hazards that could exist during the installation or O M of PanelClaw products and are divided to bring a level of clarity to such hazards Some sections do not appl...

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