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CT-930 

 

 
 

CT-930: PA25202A01_01 

 

 

 

Page: 5 of 7 

 

 

 

 

5-2012 

TOOL OPERATION

  

(See Fig. 2 on Page 6)

 

1. 

To install the upper crimp die in the installation tool, depress die release button [A] and slip either die 
half in the top of the head.  Center the die and release the button. An audible “click” can be heard when 
the retainer pin engages the slot in the die half. 

 
2. 

Install  the  second  die  half  in  the  bottom  of  the  head  (Ram)  by  depressing  die  release  button  [B]  and 
proceeding  as  instructed  above.    If  die  release  button  [B]  cannot  be  depressed,  cycle  the  tool  a  few 
times to make it more accessible. 

 
3. 

The head of the installation too

l can be rotated 180° to any desired position to accommodate operator’s 

view of the dies, compression connector location, and tool operation. 

 

NOTE:  Head cannot be rotated under hydraulic pressure. 

 
4. 

Position  the  compression  connector  between  the  dies  for  the  first  compression  and  cycle  the  pump 
handles. 

 
5. 

Cycle the pump handles until the bypass valve (incorporated in the installation tool) is heard to operate. 
This  can  be  detected  by  a  “popping”  sound  accompanied  by  a  reduction  in  handle  effort. 
If the dies fail to close, it may be due to the following reasons: 
a.) 

The tool is being used for some application for which it was not designed. 

b.) 

The pressure is not building up to 10,000 psi (700kgs/cm

2

). 

c.) 

Dies are of the incorrect size (index number). 

 
6. 

If dies fail to close, do not continue operation.  Open the dies by twisting the pump handle clockwise and 
bringing the handles to a closed position.  The bypass valve will open and relieve the pressure, thus 
opening the dies.   

 
NOTE

:  Due to configuration, dies CD-920-500A and CD-920-750 will not bottom completely. 

 
7. 

Repeat  the  operation  for  connectors  that  require  more  than  one  compression.    Consult  product 
packaging, Panduit catalog or website for part numbers and specific die application information. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CT-930

Page 1: ...INTENANCE 6 Periodic Maintenance 6 Cleaning and Lubrication of Tool Head 7 Visual Inspection 7 Force Inspection Calibration 7 Website www panduit com Email techsupport panduit com EU Website www panduit com emea EU Email emeatoolservicecenter panduit com Panduit Corp Tinley Park IL USA Technical Support Tel 888 506 5400 ext 83255 Panduit Europe EMEA Service Center Almelo Netherlands Tel 31 546 580...

Page 2: ...ld separately CG 920 Compression Gauge Verifies the compression force of the CT 930 Hydraulic Compression Tool CD 920 and CD 930 Compression Dies Consult Panduit catalog or website for part numbers and specific die application information The information contained in this literature is based on our experience to date and is believed to be reliable It is intended as a guide for use by persons havin...

Page 3: ...nderstand all of the instructions and safety information in this manual before operating or servicing this tool WARNING Electric Shock Hazard This tool is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment WARNING Wear eye protection when operating or servicing this tool Failure to wear eye protection can result in serious eye injury f...

Page 4: ...e The tool is designed for hand held operation Protect the tool from rain and moisture Use this tool for the manufacturer s intended purpose only IMPORTANT INFORMATION Keep the tool head and tool body portion clean and free from debris Excessive dirt and grit can contribute to the premature wear of the tool s internal mechanical parts When not using the tool regularly check that no foreign matter ...

Page 5: ...of conductors Consult product packaging Panduit catalog or website for part numbers and specific die application information NOTE DIES ARE DESIGNED TO PRODUCE THE HIGHEST QUALITY CONNECTIONS WITH PANDUIT CONNECTORS CONNECTIONS UTILIZING THIS TOOL ARE U L LISTED AND C S A CERTIFIED ONLY WHEN PANDUIT COMPRESSION CONNECTORS ARE USED USE OF ANY OTHER BRAND OF COMPRESSION CONNECTORS IS NOT RECOMMENDED ...

Page 6: ...ssion connector between the dies for the first compression and cycle the pump handles 5 Cycle the pump handles until the bypass valve incorporated in the installation tool is heard to operate This can be detected by a popping sound accompanied by a reduction in handle effort If the dies fail to close it may be due to the following reasons a The tool is being used for some application for which it ...

Page 7: ...n contribute to the premature wear of the tool s mechanical parts 2 Particular attention should be made in keeping the tool head openings free of foreign matter and debris When using the tool regularly check that no foreign matter or debris exists in the open areas between the ram and tool head Thoroughly clean and lubricate the tool head A tool that is dirty with excessive foreign matter may jam ...

Page 8: ...mage that may affect tool performance 2 Visually inspect dies for cracks chips or damaged surfaces 3 Visually inspect tool for loose or missing components and evidence of loss of hydraulic fluid 4 If tool is damaged or if parts are missing contact Panduit Tool Solutions Division TOOL FORCE INSPECTION CALIBRATION Inspect the compression force of the crimp head monthly whenever possible damage has o...

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