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1
Introduction
5
1.1.
Specifications
5
1.2.
Options, Accessories and Supplies
7
1.3.
Printer Panel
8
1.4.
External View
10
1.5.
Main Components Layout
11
1.6.
PCB, Switches and Sensors Identification
13
2
About Lead Free Solder
15
2.1.
Suggested PbF Solder
15
2.2.
How to recognize that PbF Free solder is used
16
3
Installation, Setup, and Repacking
21
3.1.
Installation Requirements
21
3.2.
Setup
22
3.3.
Repacking
24
4
User Mode Operation
30
4.1.
User Mode Printer Panel Operation
30
4.2.
User Mode Main Menu
32
4.3.
Check then Print Selection 1 Menu
33
4.4.
Memory Print Item Menu
34
4.5.
Confidential Print Selection 1 Menu
35
4.6.
System Information Item Menu
36
4.7.
Color Calibration Item Menu
37
4.8.
Maintenance Item Menu
38
4.9.
Tray Item Menu
39
4.10. Print Item Menu
41
4.11. PCL Item Menu
42
4.12. PostScript Item Menu
43
4.13. N/W Protocol Setup Item Menu
44
4.14. Receive Setting Item Menu
46
4.15. Adjust to Media Item Menu
47
4.16. System Item Menu
48
4.17. Mono Page Detect Item Menu
48
5
HDD Maintenance Mode Operation
49
5.1.
HDD Maintenance Mode Operation
49
5.2.
HDD Maintenance Mode Menu Table
50
5.3.
HDD Maintenance Mode Main Menu
51
5.4.
HDD Information Item Menu
52
5.5.
Check Disk Item Menu
53
5.6.
Quick Format Item Menu
54
5.7.
HDD Format Item Menu
55
5.8.
HDD Deletion Item Menu
55
6
Service Mode Operation
56
6.1.
Service Mode Control Panel Operation
56
6.2.
Service Mode Menu Table
57
6.3.
Service Main Menu
65
6.4.
Print Report Item Menu
66
6.5.
Position Setting Item Menu
75
6.6.
STR Setting Item Menu
76
6.7.
DEV. Bias Item Menu
77
6.8.
FSR Temp. Setting Item Menu
78
6.9.
Maintenance Item Menu
79
6.10. ENG Serial Number Item Menu
80
6.11. Controller Setting Item Menu
81
6.12. Panel Test Item Menu
82
6.13. Engine Test Item Menu
83
6.14. Color Correction Item Menu
93
6.15. Flag Setting Item Menu
93
6.16. Printing Network Configuration Report
94
7
Mechanical Function
95
7.1.
Drive Mechanism General Description
95
7.2.
Accumulator Tension Unit (ATU) Drive Mechanism
98
7.3.
Print Process
108
8
Removal and Replacement Procedures
116
8.1.
Fuser Unit
116
8.2.
Accumulator Unit (Acc. Unit)
117
8.3.
Front Door Cover and STR (Second Transfer Roller) Bias
Assembly
117
8.4.
Right Cover
119
8.5.
Rear, Left and Top Covers
119
8.6.
Color Registration Sensor
122
8.7.
Engine Control Board, Toner Cartridge Holder, Cartridge
Drive Unit, Paper Pickup Motor, Main Drive Unit, Bias Unit,
Fan Motor and Fan Motor Duct
123
8.8.
LSU (Laser Scanning Unit)
133
8.9.
Paper Exit
133
8.10. IH (Inductive Heater) Unit
137
8.11. Paper Feed Unit
140
8.12. Power Supply Unit (Power Supply Board and IH Power
Board)
144
8.13. Main Control Board
146
8.14. High Voltage Board and Reg. Thermistor Sensor
147
8.15. Accumulator Tension Unit
148
8.16. Print Cartridge Unit Holder
152
8.17. Fuser Fan Motor
153
8.18. Front Door Open Detection and Right Cover Open
Detection Switches
153
8.19. MPT (Multipurpose Print Tray) Home Position Sensor and
MPT Paper Detection Sensor Boards
154
8.20. Waste Toner Cartridge Full Sensor
154
8.21. Standard Paper Cassette
155
9
Block and Connection Diagrams
161
9.1.
Block Diagram
161
9.2.
Connection Diagram
163
10 Electrical Circuit General Description
165
10.1. General Description
165
10.2. Explanation of Connector
169
11 Adjustment
198
11.1. Print Position Calibration
198
11.2. Color Density Adjustment
199
11.3. Skew Adjustment
207
12 Preventative Maintenance
210
12.1. General
210
CONTENTS
Page
Page
3
DP-CL18
Summary of Contents for Workio DP-CL18
Page 2: ...2 DP CL18 ...
Page 5: ...1 Introduction 1 1 Specifications 5 DP CL18 ...
Page 6: ...6 DP CL18 ...
Page 8: ...1 3 Printer Panel 1 3 1 Panel Operation 8 DP CL18 ...
Page 10: ...1 4 External View 10 DP CL18 ...
Page 11: ...1 5 Main Components Layout 11 DP CL18 ...
Page 12: ...12 DP CL18 ...
Page 20: ...2 2 15 LCD Board Marked PbF 20 DP CL18 ...
Page 30: ...4 User Mode Operation 4 1 User Mode Printer Panel Operation 4 1 1 Panel Operation 30 DP CL18 ...
Page 33: ...4 3 Check then Print Selection 1 Menu 33 DP CL18 ...
Page 34: ...4 4 Memory Print Item Menu 34 DP CL18 ...
Page 35: ...4 5 Confidential Print Selection 1 Menu 35 DP CL18 ...
Page 36: ...4 6 System Information Item Menu 36 DP CL18 ...
Page 37: ...4 7 Color Calibration Item Menu 37 DP CL18 ...
Page 38: ...4 8 Maintenance Item Menu 38 DP CL18 ...
Page 39: ...4 9 Tray Item Menu 39 DP CL18 ...
Page 40: ...4 9 1 Position Setting Selection 1 Menu 40 DP CL18 ...
Page 41: ...4 10 Print Item Menu 41 DP CL18 ...
Page 42: ...4 11 PCL Item Menu 42 DP CL18 ...
Page 43: ...4 12 PostScript Item Menu 43 DP CL18 ...
Page 44: ...4 13 N W Protocol Setup Item Menu 44 DP CL18 ...
Page 45: ...45 DP CL18 ...
Page 46: ...4 14 Receive Setting Item Menu 46 DP CL18 ...
Page 47: ...4 15 Adjust to Media Item Menu 47 DP CL18 ...
Page 48: ...4 16 System Item Menu 4 17 Mono Page Detect Item Menu 48 DP CL18 ...
Page 51: ...5 3 HDD Maintenance Mode Main Menu 51 DP CL18 ...
Page 52: ...5 4 HDD Information Item Menu 52 DP CL18 ...
Page 53: ...5 5 Check Disk Item Menu 53 DP CL18 ...
Page 54: ...5 6 Quick Format Item Menu 54 DP CL18 ...
Page 55: ...5 7 HDD Format Item Menu 5 8 HDD Deletion Item Menu 55 DP CL18 ...
Page 57: ...6 2 Service Mode Menu Table 57 DP CL18 ...
Page 58: ...58 DP CL18 ...
Page 59: ...59 DP CL18 ...
Page 60: ...60 DP CL18 ...
Page 61: ...61 DP CL18 ...
Page 62: ...62 DP CL18 ...
Page 63: ...63 DP CL18 ...
Page 64: ...64 DP CL18 ...
Page 65: ...6 3 Service Main Menu 65 DP CL18 ...
Page 70: ...70 DP CL18 ...
Page 71: ...6 4 4 Printing Example of ENG eeprom Dump 71 DP CL18 ...
Page 72: ...6 4 5 Printing Example of CONT eeprom Dump 72 DP CL18 ...
Page 74: ...74 DP CL18 ...
Page 83: ...6 13 Engine Test Item Menu 83 DP CL18 ...
Page 84: ...6 13 1 Solenoid TEST 84 DP CL18 ...
Page 85: ...6 13 2 Regist Clutch TEST 85 DP CL18 ...
Page 86: ...6 13 3 Motor TEST 86 DP CL18 ...
Page 87: ...6 13 4 Paper Detect Sensor TEST 87 DP CL18 ...
Page 88: ...6 13 5 Cassette Sensor Test 88 DP CL18 ...
Page 89: ...6 13 6 Temp Humidity Sensor 89 DP CL18 ...
Page 90: ...6 13 7 WTC Toner Sensor 90 DP CL18 ...
Page 91: ...6 13 8 Door Sensor 91 DP CL18 ...
Page 92: ...6 13 9 Other Sensor 92 DP CL18 ...
Page 128: ...1 Remove the feed idle gear cam gear PC Print Cartridge idle gear L etc 128 DP CL18 ...
Page 130: ...1 Remove the drive unit bracket M 4 screws 130 DP CL18 ...
Page 160: ...160 DP CL18 ...
Page 164: ...DP CL18 164 ...
Page 168: ...168 DP CL18 ...
Page 212: ...13 Troubleshooting 13 1 Initial Troubleshooting Flowchart 212 DP CL18 ...
Page 213: ...13 2 Warning Error Message 13 2 1 Warning Message 213 DP CL18 ...
Page 214: ...13 2 2 User Errors 214 DP CL18 ...
Page 215: ...215 DP CL18 ...
Page 216: ...216 DP CL18 ...
Page 217: ...217 DP CL18 ...
Page 218: ...218 DP CL18 ...
Page 219: ...219 DP CL18 ...
Page 220: ...220 DP CL18 ...
Page 221: ...221 DP CL18 ...
Page 222: ...222 DP CL18 ...
Page 223: ...223 DP CL18 ...
Page 224: ...224 DP CL18 ...
Page 225: ...225 DP CL18 ...
Page 226: ...13 2 3 Printer Error Call Service 226 DP CL18 ...
Page 227: ...227 DP CL18 ...
Page 228: ...13 3 Jam and HDD Error 13 3 1 Print Media Problem 228 DP CL18 ...
Page 229: ...13 3 2 Print Media Skew 229 DP CL18 ...
Page 230: ...13 3 3 Paper Jam at the media tray 230 DP CL18 ...
Page 231: ...13 3 4 Paper Jams at the registration roller 231 DP CL18 ...
Page 232: ...13 3 5 Paper Jams at the 2nd bias transfer roller 232 DP CL18 ...
Page 233: ...13 3 6 Paper Jams at the fuser unit 233 DP CL18 ...
Page 234: ...13 3 7 Multi purpose Tray Jams 234 DP CL18 ...
Page 235: ...13 3 8 Wrong paper length Jams 235 DP CL18 ...
Page 236: ...13 3 9 Paper Jams at the upper optional media tray OPF1 236 DP CL18 ...
Page 237: ...13 3 10 Paper Jams at the lower optional media tray OPF2 237 DP CL18 ...
Page 238: ...13 3 11 Paper Jam at automatic duplex unit ADU 238 DP CL18 ...
Page 239: ...13 3 12 HDD I O Error 239 DP CL18 ...
Page 240: ...13 4 Print Quality 13 4 1 Blank Print 240 DP CL18 ...
Page 241: ...13 4 2 All black Print 241 DP CL18 ...
Page 242: ...13 4 3 Missing Primary Color 242 DP CL18 ...
Page 243: ...13 4 4 Light Print 243 DP CL18 ...
Page 244: ...13 4 5 Repeated spots or lines on print in line with each other 244 DP CL18 ...
Page 245: ...13 4 6 Dark Vertical Line in Print 245 DP CL18 ...
Page 246: ...13 4 7 White horizontal line or band in all the color of a print 246 DP CL18 ...
Page 247: ...13 4 8 Mis transfer missing portions of toner 247 DP CL18 ...
Page 248: ...13 4 9 Dirty Background 248 DP CL18 ...
Page 249: ...13 4 10 Partial Primary Color Dots 13 4 11 Dark Irregular Streaks in Print 249 DP CL18 ...
Page 250: ...13 4 12 Primary Color Irregular Streaks 13 4 13 Ghosting 250 DP CL18 ...
Page 251: ...13 4 14 Unfused or Partially Fused Printing 251 DP CL18 ...
Page 252: ...13 4 15 Image is skewed on the paper 252 DP CL18 ...
Page 253: ...13 4 16 Stains on Back of Print 253 DP CL18 ...
Page 254: ...13 4 17 No Printing on Edge of Print 254 DP CL18 ...
Page 255: ...13 4 18 Image is not centered on the print when it should be 255 DP CL18 ...
Page 256: ...13 5 Printer Error Call Service 13 5 1 Printer Error 10 and Printer Error 11 256 DP CL18 ...
Page 257: ...13 5 2 Printer Error 20 257 DP CL18 ...
Page 258: ...13 5 3 Printer Error 24 258 DP CL18 ...
Page 259: ...13 5 4 Printer Error 35 259 DP CL18 ...
Page 260: ...13 5 5 Printer Error 36 260 DP CL18 ...
Page 261: ...13 5 6 Printer Error 37 and Printer Error 38 261 DP CL18 ...
Page 262: ...13 5 7 Printer Error 40 and Printer Error 43 262 DP CL18 ...
Page 263: ...13 5 8 Printer Error 41 263 DP CL18 ...
Page 264: ...13 5 9 Printer Error 45 264 DP CL18 ...
Page 265: ...13 5 10 Printer Error 46 265 DP CL18 ...
Page 266: ...13 5 11 Printer Error 47 266 DP CL18 ...
Page 267: ...13 5 12 Printer Error 48 267 DP CL18 ...
Page 268: ...13 5 13 Printer Error 50 268 DP CL18 ...
Page 269: ...13 5 14 Printer Error 53 269 DP CL18 ...
Page 270: ...13 5 15 Printer Error 54 13 5 16 Printer Error 56 270 DP CL18 ...
Page 271: ...13 5 17 Printer Error 65 271 DP CL18 ...
Page 272: ...13 5 18 Printer Error 66 272 DP CL18 ...
Page 273: ...13 5 19 Printer Error 70 13 5 20 Printer Error 72 273 DP CL18 ...
Page 274: ...13 5 21 Printer Error 73 274 DP CL18 ...
Page 275: ...13 5 22 Printer Error 80 275 DP CL18 ...
Page 276: ...13 5 23 Printer Error 81 276 DP CL18 ...
Page 277: ...13 5 24 Printer Error 82 277 DP CL18 ...
Page 278: ...13 5 25 Printer Error 83 278 DP CL18 ...
Page 279: ...13 5 26 Printer Error 84 279 DP CL18 ...
Page 280: ...13 5 27 Printer Error 90 280 DP CL18 ...
Page 282: ...13 5 30 Printer Error 95 13 5 31 Printer Error 98 282 DP CL18 ...
Page 283: ...13 6 No Message 283 DP CL18 ...
Page 284: ...13 7 No Printing 13 7 1 Using Parallel Interface Cable 284 DP CL18 ...
Page 285: ...13 7 2 Using USB Interface Cable 285 DP CL18 ...