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Panasonic PT-D5600U, Service Manual

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Panasonic PT-D5600U Service Manual Download Page 22

10.3. Indication of Lamp Monitor

10.4. Procedure of Lamp Unit Replacement

NOTE:

    

·

    

Be sure to follow steps 11 to 17 in ten minutes after turning on the projector because the projector is turned off in ten
minutes if the RUNTIME indication is 1 500h or more.

22

PT-D5600U / PT-D5600E / PT-D5600UL / PT-D5600EL / PT-DW5000U / PT-DW5000E / PT-DW5000UL / PT-DW5000EL

Summary of Contents for PT-D5600U

Page 1: ...ustrial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL DLP Based Project...

Page 2: ...2 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 3: ...11 4 Removal of J P C Board 27 11 5 Removal of D P C Board 27 11 6 Removal of Power Module 28 11 7 Removal of R P C Board 28 11 8 Removal of S P C Board 28 11 9 Removal of Ballast 1 and Ballast 2 Mod...

Page 4: ...ng circuit as shown in Fig 1 Be sure to use a voltmeter having the performance described in Table 1 Fig 1 Table 1 Fig 2 2 Assemble the circuit as shown in Fig 2 Plug the power cord in a power outlet 3...

Page 5: ...2 Specifications 5 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 6: ...6 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 7: ...1 Setting to Serviceman Mode 1 Press the MENU button The MENU screen will appear 2 Select OPTION2 using the or buttons and press the ENTER button The OPTION2 screen will appear 3 Select PASSWORD usin...

Page 8: ...3 Select PASSWORD using the or buttons and press the ENTER button The PASSWORD screen will appear 4 Set the operation mode selector Computer Numeric Projector switch to Computer Numeric on the remote...

Page 9: ...mp Unit 2 are automatically switched alternately at intervals of the selected setting time for 4 22 hours 3 ADJUST DATE Sets the time zone and date 4 LAMP DUAL24h When LAMP SELECT is DUAL lights only...

Page 10: ...1st page 10 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 11: ...en the color wheel is replaced adjusts it with and buttons a Display the test pattern 9 Red Blue pattern b Confirm whether there is a horizontal line 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW...

Page 12: ...power OFF 9 ERROR OSD Displays the lamp status with OSD when you do not see the status LED lights because the rear projection etc 10 H MASK PULSE When the signal of 480i or 576i is inputted the synchr...

Page 13: ...es not occur 4 3 3 Test Pattern Addition Red Blue Whole red Whole green Whole blue Whole cyan Whole magenta and Whole yellow patterns are added to the test pattern Red Blue is used for CW INDEX adjust...

Page 14: ...tor can be controlled by a PC which is connected as shown below Also SERIAL OUT terminal is provided to enable plural projector control 5 1 Examples of Connection 5 2 Pin Assignments and Signal Names...

Page 15: ...elect RS232C 5 Press the ENTER button The RS232C screen will be displayed 6 Press the and buttons to select communication conditions 7 Press the and buttons to confirm the setting 8 Press the MENU but...

Page 16: ...ns Note To connect the computer to the SERIAL terminal prepare an adequate communication cable that fits to your personal computer 16 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT...

Page 17: ...r of the controlling projector must be set to the remote control in advance so that the user can operate the remote control The ID number of the projector is set to ALL on shipping and use the ID ALL...

Page 18: ...five seconds after the ID SET button is pressed Your specified ID number is stored in the remote control unit unless another one is specified later However the stored ID will be erased if the batteri...

Page 19: ...ard If the lithium battery will be empty replace it with a new one CR2032 or equivalent Cautions Explosion may occur if replacing the battery with an incorrect one Dispose of used batteries according...

Page 20: ...9 Parts Location 9 1 Electrical Parts Location 9 2 Electromechanical Parts Location 20 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 21: ...odel No ET LAD55L single bulb ET LAD55LW double bulbs Rating 160 W Other lamps than specified above cannot be used Be sure to use the specified lamp 10 2 Timing of Lamp Unit Replacement The lamp used...

Page 22: ...NOTE Be sure to follow steps 11 to 17 in ten minutes after turning on the projector because the projector is turned off in ten minutes if the RUNTIME indication is 1 500h or more 22 PT D5600U PT D560...

Page 23: ...23 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 24: ...24 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 25: ...11 Disassembly Instructions 11 1 Flowchart for Disassembly To assemble reverse the disassembly procedures 25 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 26: ...was When you attach the upper case take care not caught nor protruding of the dustproof sheet around the projection lens After attaching the upper case remove and reinstall the projection lens accord...

Page 27: ...ard 1 Remove the A P C Board block according to the steps 1 through 3 in the section 11 3 Removal of A P C Board 2 Pull out the flexible cable connected to the A P C Board 3 Unscrew the 8 screws and r...

Page 28: ...e 1 screw and remove the power module 11 7 Removal of R P C Board 1 Remove the upper case according to the section 11 2 Removal of Upper Case 2 Unscrew the 2 screws and remove the R P C Board 11 8 Rem...

Page 29: ...d the cooling plate 3 Unscrew the 3 screws and release the grounding terminals 4 Unscrew the 2 screws and release the lamp unit terminals 5 Loosen the 2 screws until they idle and open the exhaust fan...

Page 30: ...10 Unscrew the 2 screws and remove the ballast fan 11 Disconnect the connectors to the ballast 1 and ballast 2 modules 12 While sliding the ballast units 1 and 2 mutually disconnect their hooks and se...

Page 31: ...Unit 1 Unscrew the 1 screw fixing the lamp unit cover and slightly slide the cover horizontally and remove it 2 Loosen the 2 screws until they idle and open the exhaust fan units outside 31 PT D5600U...

Page 32: ...the projection lens 11 12 Removal of Analysis Block 1 Remove the upper case according to the section 11 2 Removal of Upper Case 2 Loosen the 2 screws until they idle and open the exhaust fan units 1...

Page 33: ...screws and remove the analysis block 11 13 Removal of Synthesis Mirror 1 Remove the upper case according to the section 11 2 Removal of Upper Case 2 Unscrew the 2 screws and remove the CW fan fixing...

Page 34: ...age the component shading plate of the rod complete Do not touch the surface of the synthesis mirror If it becomes dirty or damaged the performance may be deteriorated 11 14 Removal of Color Wheel Blo...

Page 35: ...mplete 1 Remove the upper case according to the section 11 2 Removal of Upper Case 2 Unscrew the 2 screws and remove the CW fan fixing metal with fan and the cooling plate 3 Unscrew the 1 screw and re...

Page 36: ...he performance may be deteriorated Work carefully enough in handling 9 Unscrew the 3 screws and remove the rod complete Note Handle with care not to make dirty damage or deform the rod integrator or s...

Page 37: ...module 5 Unscrew the 5 screws and release the DMD block The pump liquid cooled module is installed in the back of the DMD block 6 Take the DMD block and the liquid cooled module radiator reserve tank...

Page 38: ...section 11 2 Removal of Upper Case 2 Unscrew the 1 screw and remove the grounding terminal 3 Release the lead wires from clamping 4 Unscrew the 2 screws and remove the mechanical shutter unit 38 PT D5...

Page 39: ...ing The alphabets A FM etc in the left box of the inspection items indicate the names of P C Boards or modules to be checked 39 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW500...

Page 40: ...40 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 41: ...41 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 42: ...42 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 43: ...43 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 44: ...44 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 45: ...45 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 46: ...46 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 47: ...47 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 48: ...48 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 49: ...49 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 50: ...50 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL...

Page 51: ...ck Diagram 13 1 Interconnection Block Diagram 1 2 Interconnection Block Diagram 1 2 S P C Board R P C Board A P C Board J P C Board PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT D...

Page 52: ...agram 2 2 Interconnection Block Diagram 2 2 Power Module Ballast 1 Module Ballast 2 Module A P C Board D P C Board CW P C Board FM Module PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000...

Page 53: ...Supply CN1 CN 2A CN 2B CN1 CN 2A CN 2B PWM Control Current Detector Fixed Power Control Voltage Detector D A Converter CPU Ballast 1 Module From A P C Board A5 From A P C Board A6 To A P C Board A42...

Page 54: ...OSDVS OSD_B2 OSD_R2 OSD_G2 OSD_I2 VOB2 OSD_CS1 OSDRST OSDCLK LAN_IRQ_LAN_INV LAN_IRQ_LAN X2502 33SDA2 33SCL2 V HD2 HD1 VD2 VD1 DVI D IN RGB2 IN S VIDEO IN VIDEO IN LAN RGB1 IN VD SYNC HD B PB G Y R P...

Page 55: ...Board A P C Board BUFFERS BUFFERS EEPROM IIC SELECTORS VIDEO SIGNAL PROCESSOR SYNC SIGNAL PROCESSOR TEST PATTEN GENERATOR OSD SELECT FPGA IIC SDA POWERGOOD2 CPUIICSEL1 CPUIICSEL2 CPUIICSEL3 FMRST LAM...

Page 56: ...C2507 33SDA7 SHIFTON 33SCL7 IC3636 IC3627 IC3635 IC3625 IC3605 Q3606 SCL SDA IC3608 IC3613 IC3628 IC3042 IC2502 IC2503 IC3612 Q3621 Q3619 Q3620 Q3618 Q3623 Q3624 Q3629 IC3615 IC3611 IC3618 IC3620 IC36...

Page 57: ...15 Schematic Diagram PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 57...

Page 58: ...15 1 A P C Board 1 11 A P C Board TXN A2VKC6 1 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 58...

Page 59: ...15 2 A P C Board 2 11 A P C Board TXN A2VKC6 2 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 59...

Page 60: ...15 3 A P C Board 3 11 A P C Board TXN A2VKC6 3 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 60...

Page 61: ...15 4 A P C Board 4 11 A P C Board TXN A2VKC6 4 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 61...

Page 62: ...15 5 A P C Board 5 11 A P C Board TXN A2VKC6 5 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 62...

Page 63: ...15 6 A P C Board 6 11 A P C Board TXN A2VKC6 6 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 63...

Page 64: ...15 7 A P C Board 7 11 A P C Board TXN A2VKC6 7 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 64...

Page 65: ...15 8 A P C Board 8 11 A P C Board TXN A2VKC6 8 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 65...

Page 66: ...15 9 A P C Board 9 11 A P C Board TXN A2VKC6 9 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 66...

Page 67: ...15 10 A P C Board 10 11 A P C Board TXN A2VKC6 10 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 67...

Page 68: ...15 11 A P C Board 11 11 A P C Board TXN A2VKC6 11 11 PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 68...

Page 69: ...CW D R S P C Board CW P C Board TXNCW1VKC6 D P C Board TXN D1VJW2 R P C Board TXN R1VJW2 R S P C Board TXN S2VJW2 R PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW500...

Page 70: ...15 13 J P C Board J P C Board TXN J1VJW2 R PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 70...

Page 71: ...B 4 A 6 B 7 A 7 A 6 A 2 A 2 B 1 A 1 A 1 C 6 C 7 C 6 B 3 B 1 TRANSISTOR TP Q2501 Q3000 Q3003 Q3007 Q3018 Q3019 Q3021 A 2 C 6 D 7 C 7 C 3 D 3 D 3 Q3022 Q3023 Q3031 Q3032 Q3033 Q3607 Q3608 D 4 D 3 D 4 D...

Page 72: ...t Side C 6 B 6 C 6 C 7 B 2 A 4 B 2 A 7 A 7 A 7 B 6 D 7 C 5 C 6 D 1 B 1 B 2 C 2 D 4 D 5 D 4 C 4 C 6 B 3 A 3 A 5 B 5 B 3 D 2 A 2 A 7 C 7 A 4 C 2 B 1 TRANSISTOR Q2503 Q2505 Q2508 Q2510 Q2511 Q3001 Q3002...

Page 73: ...ponent side ADDRESS INFORMATION IC IC9801 IC9802 IC9803 J P C Board Component Side B 1 B 3 B 3 B 4 B 3 B 4 IC9804 IC9805 IC9806 TRANSISTOR Q9801 Q9802 Q9803 B 3 B 3 B 2 Q9804 Q9805 B 2 B 4 PT D5600U P...

Page 74: ...PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 74...

Page 75: ...17 Terminal guide of ICs and transistors PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 75...

Page 76: ...18 Exploded Views PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 76...

Page 77: ...PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 77...

Page 78: ...PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 78...

Page 79: ...PT D5600U PT D5600E PT D5600UL PT D5600EL PT DW5000U PT DW5000E PT DW5000UL PT DW5000EL 79...

Page 80: ...EL NAME PLATE D5600UL TBMG330 MODEL NAME PLATE D5600EL TBMG332 MODEL NAME PLATE DW5000U TBMG333 MODEL NAME PLATE DW5000E TBMG335 MODEL NAME PLATE DW5000UL TBMG336 MODEL NAME PLATE DW5000EL TBMG341 MOD...

Page 81: ...UL 80 TQBH7017 SHEET PASSWORD 79 TQBJ0200 INSTRUCTION BOOK D5600U UL DW5000U UL TQBJ0201 INSTRUCTION BOOK D5600E EL DW5000E EL TQD1712010 SHEET TQDH19009 SHEET TQDH19011 SHEET D5600U E DW5000U E TQDJ1...

Page 82: ...C IC2511 C3BBFC000321 I C IC2518 C0JBAA000377 I C IC2519 C0JBAA000377 I C IC2520 C0JBAA000377 I C IC2523 C0JBAA000377 I C IC2524 C1DB00001208 I C IC3003 C0FBAD000128 I C IC3005 C0DBZHE00019 I C IC3006...

Page 83: ...VARISTOR D3018 EZJZ0V80008B VARISTOR D3019 MA157A DIODE Ref No Part No Part Name Description Remarks D3020 MA157A DIODE D3021 MA157A DIODE D3022 MA157A DIODE D3023 MA157A DIODE D3024 MA157A DIODE D30...

Page 84: ...802 J0JCC0000364 FILTER L9803 J0JCC0000364 FILTER L9804 J0JCC0000364 FILTER Ref No Part No Part Name Description Remarks L9805 J0JCC0000364 FILTER L9806 J0JCC0000364 FILTER L9814 J0JCC0000168 FILTER L...

Page 85: ...R2097 ERJ3GEYJ332 M 3 3KOHM J 1 16W R2098 ERJ3GEYJ220 M 22 OHM J 1 16W R2099 ERJ3GEYJ220 M 22 OHM J 1 16W R2100 D1HG2208A002 RESISTOR R2102 D1HG2208A002 RESISTOR R2104 EXB28V220J RESISTOR ARRAY R2105...

Page 86: ...08 ERJ3GEYJ472 M 4 7KOHM J 1 16W R2609 ERJ3GEYJ562 M 5 6KOHM J 1 16W Ref No Part No Part Name Description Remarks R2610 ERJ3GEYJ102 M 1K OHM J 1 16W R2611 ERJ3GEYJ220 M 22 OHM J 1 16W R2612 ERJ3GEYJ10...

Page 87: ...102 EXB28V560J RESISTOR ARRAY R3106 EXB28V220J RESISTOR ARRAY R3107 ERJ2GEJ220 M 22 OHM 0 063W Ref No Part No Part Name Description Remarks R3108 ERJ2GEJ220 M 22 OHM 0 063W R3109 ERJ3GEYJ102 M 1K OHM...

Page 88: ...SISTOR ARRAY R3448 ERJ3GEYJ220 M 22 OHM J 1 16W Ref No Part No Part Name Description Remarks R3451 ERJ3GEYJ100 M 10 OHM J 1 16W R3452 ERJ3GEYJ100 M 10 OHM J 1 16W R3459 EXB28V101J RESISTOR R3463 ERJ3G...

Page 89: ...80 OHM J 1 16W R3909 ERJ6ENF1000 M 100 OHM 1 10W Ref No Part No Part Name Description Remarks R3910 ERJ3GEYJ471 M 470 OHM J 1 16W R3911 ERJ3GEYJ331 M 330 OHM J 1 16W R3912 ERJ3GEYJ222 M 2 2KOHM J 1 16...

Page 90: ...Z 16V Ref No Part No Part Name Description Remarks C2049 ECJ1VF1C104Z C 0 1UF Z 16V C2050 ECJ1VF1C104Z C 0 1UF Z 16V C2051 ECJ1VF1C104Z C 0 1UF Z 16V C2052 ECJ1VF1C104Z C 0 1UF Z 16V C2053 ECJ1VF1C104...

Page 91: ...J1VF1C104Z C 0 1UF Z 16V C3074 EEEHP1C100R E 10UF 16V C3075 EEEHP1C100R E 10UF 16V Ref No Part No Part Name Description Remarks C3076 F2G1C1000013 CAPACITOR C3077 F2G1C1000013 CAPACITOR C3078 EEEHB0J3...

Page 92: ...6V C3337 ECJ1VF1C104Z C 0 1UF Z 16V C3338 ECJ1VF1C104Z C 0 1UF Z 16V Ref No Part No Part Name Description Remarks C3339 ECJ1VF1C104Z C 0 1UF Z 16V C3356 ECJ1VF1C104Z C 0 1UF Z 16V C3362 ECJ1VF1C104Z C...

Page 93: ...1UF Z 6 3V C3805 ECJ1VB0J105K C 1UF Z 6 3V C3806 ECJ1VF1C104Z C 0 1UF Z 16V C9602 ECJ1VF1C104Z C 0 1UF Z 16V C9702 F4D276050004 CAPACITOR C9703 F4D276050004 CAPACITOR Ref No Part No Part Name Descrip...

Page 94: ...05R SWITCH SW9960 EVQ11G05R SWITCH SW9961 EVQ11G05R SWITCH SW9962 EVQ11G05R SWITCH SW9963 EVQ11G05R SWITCH SW9964 EVQ11G05R SWITCH SW9965 EVQ11G05R SWITCH X2002 H1A6605B0004 CRYSTAL X2003 H0J250500049...

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